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A pseudo-alloy PS45/CuAl8 composite coating was sprayed on steel substrate by high-velocity activated arc spraying (HVAA) process. Its sliding wear behavior at room temperature was evaluated by M-2000 wear tester. For comparison, a single CuAl8 coating was also prepared and tested under the same conditions. It is found that the pseudo-alloy composite coating consists of α-Cu and γ-Ni metallic matrix phases together with homogenously distributed minor A12O3, Cr2O3 oxide phases. Moreover, pseudo-alloy coating possesses much better sliding wear resistance than CuA18 coating due to the enhanced hardness and microstructural homogenization. Fatigue wear and abrasive wear are responsible for the wear-down mechanism of the pseudo-alloy coating.

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