提出利用超声喷丸处理(USPT)矫正焊接失稳变形的方法。应用 X 射线衍射仪测量喷丸区域厚度方向的残余应力分布。应用扫描电镜(SEM)分析 USPT 处理后试样的显微结构。测量了超声喷丸处理之前焊接接头不同区域和喷丸处理之后焊缝厚度方向的显微维氏硬度。试验结果表明5A06铝合金对接接头的焊接失稳变形经超声喷丸处理后基本得到矫正，平均矫正率达到90.8%。而且由于加工硬化，超声喷丸处理使试样得到强化。喷丸区域的显微结构得到改善并且析出物和晶粒的分布呈现明显的取向性。
Ultrasonic shot peening treatment (USPT) was proposed to correct welding buckling distortion. The residual stress distribution along the depth direction of the peened zone was measured by an X-ray diffractometer. The microstructure of the treated specimens was investigated by scanning electron microscopy (SEM). The Vickers microhardness was measured in different areas of welded joint before USPT and along the depth direction of the weld after USPT. The experimental results indicated that the welding buckling distortion of 5A06 aluminum alloy butt joint can be essentially corrected by USPT; the average correction rate reached 90.8% in this study. Furthermore, USPT enhanced specimens by work hardening. The microstructure of the peened zone was improved; moreover, the distribution of the precipitates and grains presented an apparent orientation.
参考文献
| [1] | S. Guo;W. Xu;H. Yuan.Numerical Simulation of Distortion Control by Static Thermal Tensioning in Welding of Thin Aluminum Alloy Plates[J].Materials Science Forum,2005Pt.4(Pt.4):3263-3266. |
| [2] | 凡晓波;何祝斌;苑世剑.5A06铝合金板材热态快速气压胀形的变形形为[J].中国有色金属学报（英文版）,2012(z2):389-394. |
| [3] | CHEN Yan-bin;MIAO Yu-gang;LI Li-qun;WU Lin.Joint performance of laser-TIG double-side welded 5A06 aluminum alloy[J].中国有色金属学会会刊（英文版）,2009(01):26-31. |
| [4] | Abdul Shakoor;Zhou Zhenggan.Investigation of 3D anisotropic electrical conductivity in TIG welded 5A06 Al alloy using eddy currents[J].Journal of Materials Processing Technology,201111(11):1736-1741. |
| [5] | Jingyong Li;Yarning Lu;Zhipeng Liu.Residual Stresses and Distortions in Aluminum Alloy Sheet After Welding Under Pre-tension[J].Materials Science Forum,2009:45-48. |
| [6] | Guangtao Zhou;Xuesong Liu;Cheng Jin;Jianguo Yang;Hongyuan Fang.Welding deformation controlling of aluminum-alloy thin plateby two-direction pre-stress method[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,20091/2(1/2):147-152. |
| [7] | Gariépy, A.;Larose, S.;Perron, C.;Lévesque, M..Shot peening and peen forming finite element modelling-towards a quantitative method[J].International Journal of Solids and Structures,201120(20):2859-2877. |
| [8] | Thibaut Chaise;Jun Li;Daniel Nelias;Regis Kubler;Said Taheri;Gerard Douchet;Vincent Robin;Philippe Gilles.Modelling of multiple impacts for the prediction of distortions and residual stresses induced by ultrasonic shot peening (USP)[J].Journal of Materials Processing Technology,201210(10):2080-2090. |
| [9] | T. Hong;J. Y. Ooi;B. Shaw.A numerical simulation to relate the shot peening parameters to the induced residual stresses[J].Engineering failure analysis,20088(8):1097-1110. |
| [10] | YU-KUI GAO;MEI YAO;JIN-KUI LI.An Analysis of Residual Stress Fields Caused by Shot Peening[J].Metallurgical and Materials Transactions, A. Physical Metallurgy and Materials Science,20026(6):1775-1778. |
| [11] | S.-p. Wang;Y.-j. Li;Mei Yao;R.-z. Wang.Compressive residual stress introduced by shot peening[J].Journal of Materials Processing Technology,19981/3(1/3):64-73. |
| [12] | M. Guagliano.Relating Almen intensity to residual stresses induced by shot peening: a numerical approach[J].Journal of Materials Processing Technology,20013(3):277-286. |
| [13] | Lechun Xie;Jiong Zhang;Cenbo Xiong;Lihong Wu;Chuanhai Jiang;Weijie Lu.Investigation on experiments and numerical modelling of the residual stress distribution in deformed surface layer of Ti-6A1-4V after shot peening[J].Materials & design,2012Oct.(Oct.):314-318. |
| [14] | Milan Rakita;Meng Wang;Qingyou Han;Yanxiong Liu;Fei Yin.Ultrasonic shot peening[J].International Journal of Computational Materials Science and Surface Engineering,20133(3):189-209. |
| [15] | Yin, Fei;Hu, Shan;Hua, Lin;Wang, Xiaoming;Suslov, Sergey;Han, Qingyou.Surface Nanocrystallization and Numerical Modeling of Low Carbon Steel by Means of Ultrasonic Shot Peening[J].Metallurgical and Materials Transactions, A. Physical Metallurgy and Materials Science,20153(3):1253-1261. |
| [16] | Bo-Lin He;Ying-Xia Yu;Huang-Huang Yu;Jian-Ping Shi;Yue-Feng Zhu.Grain Refining Mechanism and Fatigue Properties of Bogie Welded Cruciform Joints Treated by Ultrasonic Impact[J].Current Nanoscience,20121(1):17-22. |
| [17] | 朱有利;李占明;韩志鑫;黄元林.超声冲击处理对2A12铝合金焊接接头表层组织性能的影响[J].稀有金属材料与工程,2010(z1):130-133. |
| [18] | Amir Abdullah;Massoud Malaki;Ahmad Eskandari.Strength enhancement of the welded structures by ultrasonic peening[J].Materials & design,2012Jun.(Jun.):7-18. |
| [19] | Peng Liu;Qingyu Shi;Wei Wang;Xin Wang;Zenglei Zhang.Microstructure and XRD analysis of FSW joints for copper T2/aluminium 5A06 dissimilar materials[J].Materials Letters,200825(25):4106-4108. |
| [20] | 从保强;齐铂金;周兴国;罗军.铝合金超快变换复合脉冲方波VPTIG焊接技术[J].焊接学报,2009(2):25-28. |
| [21] | B.N. Mordyuk;M.O. Iefimov;G.I. Prokopenko;T.V. Golub;M.I. Danylenko.Structure, microhardness and damping characteristics of Al matrix composite reinforced with AlCuFe or Ti using ultrasonic impact peening[J].Surface & Coatings Technology,20109/10(9/10):1590-1598. |
| [22] | M. Liao;W. R. Chen;N. C. Bellinger.Effects of ultrasonic impact treatment on fatigue behavior of naturally exfoliated aluminum alloys[J].International Journal of Fatigue,20084(4):717-726. |
| [23] | H. Y. Miao;D. Demers;S. Larose;C. Perron;Martin Levesque.Experimental study of shot peening and stress peen forming[J].Journal of Materials Processing Technology,201015(15):2089-2102. |
| [24] | Cho, K.T.;Song, K.;Oh, S.H.;Lee, Y.-K.;Lim, K.M.;Lee, W.B..Surface hardening of aluminum alloy by shot peening treatment with Zn based ball[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,2012:44-49. |
上一张
下一张
上一张
下一张
计量
- 下载量()
- 访问量()
文章评分
- 您的评分：
-
10%
-
20%
-
30%
-
40%
-
50%