欢迎登录材料期刊网

材料期刊网

高级检索

铁酸钙作为高碱度烧结矿黏结相的主要组成,其形成受SiO2的影响,但到目前为止,其影响机理尚不是十分明确。通过XRD和矿相显微镜观察,并结合Rietveld法定量分析,研究了SiO2对二元铁酸钙形成过程的影响。结果表明:Fe2O3与CaO反应,700℃时形成Ca2Fe2O5,在800℃时出现CaFe2O4,随着温度升高,Ca2Fe2O5逐渐向CaFe2O4转变。SiO2存在时,在铁酸钙形成过程中有Ca2SiO4生成,温度低于900℃时,受动力学条件的影响,反应速率较低, Ca2SiO4的量相对较少,另外,SiO2的阻碍作用随其质量分数的增加而增强,进而导致已形成的Ca2Fe2O5与Fe2O3未能继续反应形成CaFe2O4而使其质量分数逐渐增多;高于900℃时,随着温度的升高,动力学条件改善,离子扩散能力增强,其中,Fe3+通过CaFe2O4层比Ca2+通过Ca2Fe2O5层更容易,进而促进了CaFe2O4形成反应的进行,Ca2Fe2O5向CaFe2O4转变,但随着SiO2质量分数增加,Ca2SiO4的生成量增多,CaO与Fe2O3的接触面积减小,抑制了CaFe2O4的生成。

The effect of SiO2 on the formation process of calcium ferrite which is the main composition of bonding phase in high basicity sinter is not very clear at present. So,X-ray diffraction(XRD),ore microscope (OM),and quantitative Ri-etveld analysis were used to analyze the effect of SiO2 on the formation process of binary calcium ferrite. Experimental re-sults show that the initial reaction products of Fe2O3 with CaO is Ca2Fe2O5 at 700℃,then,Ca2Fe2O5 transforms to Ca-Fe2O4 gradually with increasing temperature and CaFe2O4 appears when the temperature reached 800℃. Ca2SiO4 appears at the formation process of binary calcium ferrite when containing SiO2,and the amount of Ca2SiO4 is relatively less be-fore 900℃due to the influence of the dynamic conditions. In addition,a large amount of Ca2Fe2O5 appears due to it fails to transform to CaFe2O4 because of the hindrance of SiO2 with increasing content of SiO2. At last,Ca2Fe2O5 transforms to CaFe2O4 quickly because the formation reaction of CaFe2O4 is enhanced when the dynamic conditions improve with in-creasing temperature after 900℃and Fe3+through the CaFe2O4 layer is easier than Ca2+through the Ca2Fe2O5 layer,how-ever,the formation of CaFe2O4 is inhibited resulting from the production of Ca2SiO4 increased with increasing content of SiO2 and the contact area of CaO and Fe2O3 decreases.

参考文献

[1] 郭兴敏.烧结过程铁酸钙生成及其矿物学[M].北京:冶金工业出版社,1999
[2] DING Xiang;GUO Xing-min .The formation process of silico-ferrite of calcium(SFC)from binary calcium ferrite[J].Metallur-gical and Materials Transactions:B,2014,45(04):1221.
[3] 姚君豪,杨军,韩冬,郭兴敏.添加剂对高MgO烧结矿中铁酸钙生成的影响[J].钢铁,2015(2):12-16,21.
[4] 赵霞,潘文,李铁军.铁矿石还原气-固还原行为研究现状[J].中国冶金,2013(04):1-6.
[5] 郝素菊,蒋武锋,韩秀丽,张玉柱,方觉.石灰活性对烧结矿质量的影响[J].中国冶金,2008(01):13-16.
[6] 郭兴敏,张俊,李春增,朱利,赵金龙.准化学平衡条件下MgO对多元铁酸钙生成的影响[J].钢铁,2009(04):16-19.
[7] 张俊,李春增,朱利,郭兴敏.添加MgO对烧结产物还原性能的影响[J].钢铁,2009(10):6-9,13.
[8] 张玉柱,冯向鹏,李振国,尹海生,李贵阳,李豪杰.提高低硅烧结矿强度的研究及在生产上的应用[J].钢铁,2004(08):38-42.
[9] 庞建明,汪志全.SiO2对烧结矿矿相组成的影响[J].安徽工业大学学报(自然科学版),2005(04):338-340.
[10] 姜杉杉,王代军.四川德胜烧结工程设计及提高烧结矿强度生产实践[J].中国冶金,2013(02):29-33.
[11] 张俊,郭兴敏,黄学军.铁矿石烧结中碱性熔剂对燃料燃烧的影响[J].钢铁研究学报,2012(08):7-11.
[12] 王荣成,傅菊英.高铁低硅烧结技术研究[J].钢铁,2007(06):17-20.
[13] Scarlett N V Y;Pownceby M I;Madsen I C et al.Reaction se-quences in the formation of silico-ferrites of calcium and alumi-num in iron ore sinter[J].Metallurgical and Materials Transac-tions:B,2004,35:929.
[14] Scarlett NVY;Madsen IC;Pownceby MI;Christensen AN .In situ X-ray diffraction analysis of iron ore sinter phases[J].Journal of Applied Crystallography,2004(3):362-368.
[15] Ikeda T;Inoue K;Uenaka T et al.Mineral composition of dolomite-fluxed pellets and its effect on the contraction dur-ing reduction up to 1 100℃[J].Tetsu-to-Hagané,1981,67(06):726.
[16] Hamilton J D G;Hoskins B F;Mumme W G et al.The crystal structure and crystal chemistry of Ca2.3Mg0.8Al1.5Si1.1Fe8.3O20(SF-CA):solid solution limits and selected phase relationships of SF-CA in the SiO2-Fe2O3-CaO(-Al2O3)system[J].Neues Jahrbuch Miner Abh,1989,161:1.
[17] Webster N A S;Pownceby M I;Madsen I C et al.Silico-ferrite of calcium and aluminum(SFCA)iron ore sinter bonding phas-es:New insights into their formation during heating and cooling[J].Metallurgical and Materials Transactions:B,2012,43:1344.
[18] Rietveld H M.A Profile refinement method for nuclear and mag-netic structures[J].Journal of Applied Crystallography,1969(02):65.
[19] Rodriguez-Carjaval J R.FullProf:A program for rietveld refine-ment and pattern matching analysis[A].Toulouse:[s.n.],1990:127.
[20] 叶大伦;胡建华.实用无机物热力学数据手册[M].北京:冶金工业出版社,2002
[21] Ja Hedvall;Carlander O .Some contributions to the question of crystallographic transition and crystal cracking[J].Arkiv for Ke-mi,1952,4(05):389.
[22] Freer R .Self-diffusion and impurity diffusion in oxides[J].Jour-nal of Materials Science,1980,15(04):803.
[23] 胥连举 .硅酸二钙形成动力学及热效应研究[D].南京工业大学,2011.
[24] Pownceby M I;Patrick T R C.Stability of SFC(silico-ferrite of calcium):solid solution limits,thermal stability and selected phase relationships within the Fe2O3-CaO-SiO2(FCS)system[J][J].European Journal of Mineralogy,2000(12):455.
[25] ZHANG Jun,GUO Xing-min,HUANG Xue-jun.Effects of Temperature and Atmosphere on Sintering Process of Iron Ores[J].钢铁研究学报(英文版),2012(10):1-6.
上一张 下一张
上一张 下一张
计量
  • 下载量()
  • 访问量()
文章评分
  • 您的评分:
  • 1
    0%
  • 2
    0%
  • 3
    0%
  • 4
    0%
  • 5
    0%