采用SEM、EDS和大样电解法研究了某种镀锌板表面胞状凸起缺陷的形成原因。结果表明:冷轧板表面起皮缺陷是造成镀锌板表面胞状凸起缺陷的直接原因。冷轧原料板近表层分布着尺寸大于300μm的长条状硅酸盐夹杂带,且夹杂带中分布着块状氧化铁夹杂。与缺陷镀锌板同批次酸洗板机械研磨去掉近表层,随后冷轧试验表明,块状氧化铁夹杂不是造成镀锌板表面胞状凸起缺陷的主要原因。缺陷镀锌板铸坯中夹杂物含量为100.32 mg/10 kg,夹杂物主要由尺寸大于140μm大型夹杂物组成,而正常镀锌板铸坯中夹杂物含量为20.98 mg/10 kg,证实钢中大型硅酸盐类夹杂是导致镀锌板表面凸起缺陷的根本原因。
Scanning electron microscopy along with energy dispersive spectroscopy and sample-electrolysing method was employed to investigate the causes for the formation of cellular salient defects on the surface of galvanized steel sheets. Results show that the skin defect of cold rolled steel sheet is the direct cause of the surface cellular salient defects of galvanized sheets. The strip of silicate inclusions larger than 300μm located at the subsurface area of the cold rolled steel sheet,and massive iron oxide lied among silicate inclusions. Mechanical grinding was conducted to remove the subsurface area of the pickling plate with the same defect batch,and the subsequent cold rolling test showed that the main reason of the surface defects of the galvanized sheet was not caused by massive iron oxide inclusions. The inclu-sion content in the casting billet of galvanized steel sheets with defects was 100.32 mg/10 kg which was composed of in-clusions larger than 140μm,while the normal value was 20.98 mg/10 kg for the casting billet of galvanized steel sheets without defects. The results proved that the fundamental cause of the surface cellular salient defects of galvanized steel sheets was the large silicate inclusions.
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