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研究了焊盘材料界面耦合作用对Cu(Ni)/Sn-3.0Ag-0.5Cu/Cu(Ni) BGA(Ball Grid Array)结构焊点焊后态和125℃等温时效过程中界面金属间化合物(IMC)的成分、形貌和生长动力学的影响. 结果表明, 凸点下金属层(UBM) Ni界面IMC的成分与钎料中Cu含量有关, 钎料中Cu含量较高时界面IMC为(Cu, Ni)6Sn5, 而Cu含量较低时, 则生成(Cu, Ni)3Sn4; Cu-Ni耦合易导致 Cu/Sn-3.0Ag-0.5Cu/Ni焊点中钎料/Ni界面IMC异常生长并产生剥离而进入钎料. 125℃等温时效过程中, Sn-3.0Ag-0.5Cu/Cu界面IMC的生长速率常数随钎料中Cu含量增加而提高, Cu-Cu耦合降低一次回流侧IMC生长速率常数; Cu-Ni耦合和Ni-Ni耦合均导致焊点一次回流Ni侧界面IMC的生长速率常数增大, 但Ni对界面IMC生长动力学的影响大于 Cu; Ni有利于抑制Cu界面Cu3Sn生长, 降低界面IMC生长速率, 但Cu-Ni耦合对Cu界面Cu3Sn中Kirkendall空洞率无明显影响.

The formation and evolution of interfacial intermetallic compounds (IMCs) in Cu(Ni)/Sn-3.0Ag-0.5Cu/Cu(Ni) BGA (Ball Grid Array) structure solder joints both in the as-reflowed state and undergoing isothermal aging at 125℃ were investigated. The results show that there exists a significant cross-interaction effect of the solder pad/under bump metal (UBM) on the composition, morphology and growth kinetics of interfacial IMCs in solder joints. The reactions of solder/Ni UBM strongly depends on the Cu content of the solder, for a high Cu content, a continuous (Cu, Ni)6Sn5 layer forms at the interface, while for a low Cu content, a continuous (Ni, Cu)3Sn4 layer appears at the interface. The cross-interaction of Cu and Ni in Cu/Sn-3.0Ag-0.5Cu(SAC)/Ni solder joints has obvious influence on the composition and morphology of the interfacial IMC; and the IMC spalling phenomenon occurs at the interface of Ni side. During isothermal aging at 125℃, the growth rate constant of the interfacial IMC layer in SAC/Cu and Cu/SAC/Cu joints increases with the Cu concentration, and the cross-interaction of Cu and Cu decreases the interfacial IMC growth rate constant at once-reflowed Cu side. However, both of the cross-interactions of Cu-Ni and Ni-Ni increase the growth rate constant of the interfacial IMC at once-reflowed Ni side and Ni has a greater influence than Cu. The cross-interaction of Cu and Ni is beneficial for suppression of growth of Cu3Sn and reduction the growth rate of IMC at Cu side, while having no significant influence on the porosity of Kirkendall voids in Cu3Sn layer at Cu side of the joint.

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