通过粉末包埋渗法并经过真空均匀化热处理制备高比表面积的泡沫NiCrAl电热合金,考察了真空均匀化热处理温度对泡沫NiCrAl电热合金中金属元素蒸发的影响,采用SEM和XRD等分析手段,研究了泡沫NiCrAl的成分、结构及其与电阻率的关系.研究结果表明,以泡沫NiCr为基材通过调整渗Al温度及适当的真空均匀化热处理,能获得成分均匀、具有高表观电阻率的泡沫NiCr(20-30)Al(3-9)电热合金.泡沫NiCr渗Al后形成Ni固溶体,Cr,Ni2Al3,NiAl和Ni3Al的多相结构,随着Al含量的增加电阻率降低.经过真空均匀化热处理后,当Al含量很低时,Al固溶在Ni固溶体中,电阻率比泡沫NiCr高且随Al含量增加而上升;当Al质量分数达到约5%时,表观电阻率达最大值;当Al含量更高时,除Ni固溶体外还有NiaAl相生成,电阻率又开始降低;Al和Cr含量均较高时,未溶解的Cr沉淀相会显著降低泡沫NiCrAl的电阻率,故泡沫NiCr30Al9不适宜用作电热合金.
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