以γ-Al2O3为原料,炭黑(C)为还原剂,通过碳热还原氮化(carbothermal reduction and nitridation,CTRN)工艺合成了氮氧化铝(AION)粉体,并通过气压烧结工艺制备了AlON透明陶瓷.借助X射线衍射分析研究了反应温度、保温时间及碳用量对CTRN反应产物相组成的影响,借助电子探针研究了AlON透明陶瓷的微观结构.研究结果表明:该反应主要受热力学控制,动力学因素也具有重要作用,反应温度和保温时间对AlON粉体的合成均具有重要影响.在1300℃时,开始发生CTRN反应;随着反应温度的升高,AlN的生成量逐渐增加;在1650℃时,开始形成AION;在1700℃时,AlON的CTRN合成反应基本完成,产物中除含有极少量的AlN外,其余均为AlON相;进一步提高反应温度至1750℃,产物中残余AlN的量有所减少,但不能完全消除.采用CTRN工艺制备的粉体为原料,经1950℃岛温气氛反应6h可制备出AlON透明陶瓷,材料微观结构敛密、均匀,平均品粒尺寸约50μm.
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