为了解强界面脆性涂层/硬性金属基体涂层结构横截面压入时的涂层剥落特点,以电镀铬层/硬性金属基体为研究模型,在原位观察系统下进行横截面压入试验,其结果表明:铬层断裂和剥落与载荷-位移曲线上出现的3个载荷下降点相对应,首先是在铬层横截面上形成一条与压头轴线平行的中间裂纹;随后又出现了以第1条裂纹为对称轴的2条斜裂纹;随着3条裂纹的稳态扩展和汇合,形成了与周围铬层相隔离、仅靠基体支撑的2块1/4圆形局部"孤岛"铬层;最后"孤岛"铬层沿界面剥落.以此"孤岛" 剥落为力学计算模型,提出定量评价强界面脆性涂层/硬性金属基体的界面结合能力的横截面压入法,该方法利用载荷-位移曲线计算"孤岛"剥落所需要的总能量,测量界面剥落面积,并计算两者的比值,给出临界界面能量释放率,以此数据作为评价界面结合能力的指标,并给出了应用举例.
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