采用无电化学镀技术制备了Pd-Cu合金复合薄膜.复合膜的初始基体是0.2μm等级的316L多孔不锈钢圆片(PSS),经过改性的(含Pd)溶胶-凝胶ZrO2成膜技术对PSS表面进行了修饰.修饰后的PSS表面首先进行无电镀金属Pd膜,然后在Pd膜表面再镀金属Cu膜.最后把具有双金属镀层的膜片在773 K ,H2气氛(101kPa)下保持5～10h进行退火热处理,通过金属间分子热扩散把不锈钢基体上的金属Pd膜和金属Cu膜合金化为均匀的Pd-Cu合金复合薄膜.XPS确定表面组成为Pd90Cu10 (质量分数/%) 合金薄膜, 经过XRD分析结合确定为单相无序fcc结构;而Pd59Cu41合金膜是由平衡fcc 相和有序 bcc相组成.通过SEM观察到Pd90Cu10 合金薄膜(厚度5μm)表面存在一些针孔;而Pd59Cu41合金膜(厚度10μm)没有针孔存在,这种合金复合膜应该具有极高的透H2选择性.
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