为研究正反向超塑胀形工艺对厚度分布的影响,应用商业有限元软件MARC对带有凹槽的深盒形7475合金零件正反向超塑胀形过程进行了有限元模拟,并对不同工艺条件下成形后零件的壁厚分布结果进行了分析.研究表明:正反向超塑胀形工艺是控制成形零件壁厚的有效途径,通过优化压力-时间曲线和反向胀形模具形状,明显改善了零件的厚度分布,达到了零件的设计要求;后处理直观地显示了该零件正反向超塑胀形的全过程,为成形提供了合理的方案;零件变形各阶段的应变速率控制在7475合金的应变速率范围内,证明压力-时间曲线设计合理.
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