对传统的热梯度化学气相渗透工艺进行了改进.把高热导率(55W/(m·℃))的48k炭纤维束穿入针刺炭毡预制体中心.利用炭纤维束和炭毡预制体热导率(0.15W/(m·℃))的差异,在预制体内部产生热梯度.在900℃～1200℃下,天然气首先在预制体中心的48k炭纤维处热解,致密化沿径向由中心向外部推进,67 h后材料的密度达1.778 g/cm3.研究了炉内输入电压、电阻、致密化时间、沉积层位置等工艺参数对材料性能的影响.通过偏光显微镜和扫描电子显微镜研究了基体热解碳的微观结构,并对炭纤维体积含量为10%的炭/炭试样进行了烧蚀性能测试.
Solid cylindrical carbon-carbon composites were processed using conventional thermal gradient chemical cause of the difference in thermal conductivities. The hottest portion (900-1 200 ℃ ) was along the inserted carbon fibers, where the pyrolytic reaction of natural gas occurred. The densification radially moved outwards and ultimately a density of 1. 778 g/cm3 was obtained after67h. The process parameters such as the electric power of the furnace, electrical resistance of the sample, densification time, and the position of the deposition layer were studied. A densified sample having a volume fraction of carbon fibers of 10% was tested for ablation and erosion. The microstructure of the pyrolytic carbon matrix of the as-prepared sample was investigated by polarized light microscopy and scanning electron microscoPY.
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