为提高C/C复合材料的抗烧蚀性能,采用两步刷涂-烧结法制备了 ZrB2-SiC 基陶瓷涂层。首先利用反应烧结制备ZrB2-SiC-ZrC过渡层,并在此基础上制备了ZrB2-20%SiC-5%Si3 N4、 ZrB2-15%SiC-20%MoSi2、 ZrB2-15%SiC-20%TaC 3种外涂层。利用 XRD和扫描电镜研究了涂层的相组成和显微形貌,并采用氧乙炔焰烧蚀仪测试了涂层在2500℃、60 s的抗烧蚀性能,探讨了涂层的高温烧蚀机理。结果表明:利用反应烧结制备的过渡层与基体结合紧密,且与外涂层无明显分层现象,起到了良好的过渡作用;由于 Si3 N4及 MoSi2起到了烧结助剂作用,使 ZrB2-20%SiC-5%Si3 N4、 ZrB2-15%SiC-20%MoSi2外涂层结构较为致密; ZrB2-20%SiC-5%Si3 N4、 ZrB2-15%SiC-20%MoSi2涂层表现出了较好的抗烧蚀性能,其中 ZrB2-20%SiC -5%Si3 N4涂层线烧蚀率及质量烧蚀率分别为0.075 mm/s、0.0081 g/s, ZrB2-15%SiC-20%MoSi2涂层线烧蚀率及质量烧蚀率分别为0.018 mm/s、0.0064 g/s,而ZrB2-15%SiC-20%TaC涂层由于结构较为松散,未能起到有效的氧化防护,导致涂层被烧穿。
To improve the ablation resistance, ZrB2-SiC coatings were prepared by two-step slurry painting on C/C com-posites.The ZrB2-SiC-ZrC transition layer was prepared by reactive sintering, then ZrB2-20%SiC-5%Si3N4、 ZrB2-15%SiC-20%MoSi2、 ZrB2-15%SiC-20%TaC outer coatings were prepared on it .The ablation test was conducted under oxy-acetylene torch at 2 500 ℃ for 60s.X-ray diffractometry and scan electron microscopy were employed to investigate the microstructure and ablation mechanism .The results show that the transition layer has a good combination with the matrix , and no obvious lamination appeared when connected to the outer layer.Owing to the effect of Si3N4 and MoSi2 as sintering aids, the structure of ZrB2-20%SiC-5%Si3 N4 and ZrB2-15%SiC-20%MoSi2 outer coating is quite dense.Coating ZSS and ZSM showed better ablation resistance .The linear ablative rate and mass ablative rate of coating ZSS and ZSM were 0.075 mm/s, 0.0081g/s and 0.018 mm/s, 0.0064g/s respectively.The coating ZST does not show effective oxidation protection because of its loose structure , and it caused the burning through of the coating .
参考文献
[1] | 褚衍辉,付前刚,李贺军,李克智.炭/炭复合材料高温防氧化陶瓷涂层的研究新进展[J].材料工程,2010(08):86-91. |
[2] | 李斌,陈招科.热处理对含C-SiC-TaC-C界面C/C复合材料力学性能的影响[J].复合材料学报,2012(01):98-103. |
[3] | Luthra K L .Oxidation of Carbon/Carbon Composites-a Theoreti-cal Analysis[J].CARBON,1988,26(02):217-224. |
[4] | J.K. Sonber;T.S.R. Ch. Murthy;C. Subramanian .Investigations on synthesis of ZrB_2 and development of new composites with HfB_2 and TiSi_2[J].International Journal of Refractory Metals & Hard Materials,2011(1):21-30. |
[5] | Shi G. Zhang;Greg E. Hilmas;William G. Fahrenholtz .Pressureless Sintering of ZrB_2-SiC Ceramics[J].Journal of the American Ceramic Society,2008(1):26-32. |
[6] | Wei-Ming Guo;Zhen-Guo Yang;Guo-Jun Zhang .Microstructural evolution of ZrB_2-MoSi_2 composites during heat treatment[J].CERAMICS INTERNATIONAL,2011(7):2931-2935. |
[7] | Shu-Qi Guo .Densification of ZrB_2-based composites and their mechanical and physical properties: A review[J].Journal of the European Ceramic Society,2009(6):995-1011. |
[8] | 张国军,邹冀,倪德伟,刘海涛,阚艳梅.硼化物陶瓷:烧结致密化、微结构调控与性能提升[J].无机材料学报,2012(03):225-233. |
[9] | Ipek Akin;Mikinori Hotta;Filiz Cinar Sahin .Microstructure and densification of ZrB_2-SiC composites prepared by spark plasma sintering[J].Journal of the European Ceramic Society,2009(11):2379-2385. |
[10] | Xiang Y;Wei L;Song W et al.Oxidation Behavior of Oxida-tion Protective Coatings for PIP-C/SiC Composites at 1500 ℃[J].Ceramics International,2012,38(01):9-13. |
[11] | Xiang Yang;Li Wei;Wang Song;Zhang Bi-feng;Chen Zhao-hui .ZrB_2/SiC as a protective coating for C/SiC composites: Effect of high temperature oxidation on mechanical properties and anti-ablation property[J].Composites, Part B. Engineering,2013(1):1391-1396. |
[12] | Xi-Yuan Yao;He-Jun Li;Yu-Lei Zhang;Jun-Jie Ren;Dong-Jia Yao;Jun Tao .A SiC/ZrB_2-SiC/SiC oxidation resistance multilayer coating for carbon/carbon composites[J].Corrosion Science: The Journal on Environmental Degradation of Materials and its Control,2012(Apr.):148-153. |
[13] | 张武装,曾毅,GBOLOGAH Lemuel,熊翔,黄伯云.ZrB2-MoSi2/SiC涂层C/C复合材料的制备及氧化性能[J].中国有色金属学报(英文版),2011(07):1538-1544. |
[14] | Xiyuan Yao;Hejun Li;Yulei Zhang .A SiC-Si-ZrB_2 multiphase oxidation protective ceramic coating for SiC-coated carbon/carbon composites[J].CERAMICS INTERNATIONAL,2012(3):2095-2100. |
[15] | Zou, X.;Fu, Q.;Liu, L.;Li, H.;Wang, Y.;Yao, X.;He, Z..ZrB_2-SiC coating to protect carbon/carbon composites against ablation[J].Surface & Coatings Technology,2013:17-21. |
[16] | Feng Tao;Li He-Jun;Shi Xiao-Hong;Yang Xi;Wang Shao-Long .Oxidation and ablation resistance of ZrB_2-SiC-Si/B-modified SiC coating for carbon/carbon composites[J].Corrosion Science: The Journal on Environmental Degradation of Materials and its Control,2013(Feb.):292-297. |
[17] | Yaran Niu;Hongyan Wang;Hong Li .Dense ZrB_2-MoSi_2 composite coating fabricated by low pressure plasma spray (LPPS)[J].CERAMICS INTERNATIONAL,2013(8):9773-9777. |
[18] | Xiyuan Yao;Hejun Li;Yulei Zhang;Kezhi Li;Qiangang Fu;Han Peng .Ablation Behavior of ZrB_2-Based Coating Prepared by Supersonic Plasma Spraying for SiC-Coated C/C Composites Under Oxyacetylene Torch[J].Journal of Thermal Spray Technology,2013(4):531-537. |
[19] | Wu W W;Zhang G J;Kan Y M et al.Reactive Hot Pressing of ZrB2-SiC-ZrC Ultra High-Temperature Ceramics at 1 800 ℃[J].Journal of the American Ceramic Society,2006,89(09):2967-2969. |
[20] | 闫志巧,熊翔,肖鹏,陈峰,刘根山,黄伯云.SiC/Mo-Si复合涂层C/SiC复合材料的氧化性能[J].新型炭材料,2010(02):124-128. |
[21] | Xinghong Zhang;Ping Hu;Jiecai Han;Songhe Meng .Ablation behavior of ZrB_2-SiC ultra high temperature ceramics under simulated atmospheric re-entry conditions[J].Composites science and technology,2008(7/8):1718-1726. |
- 下载量()
- 访问量()
- 您的评分:
-
10%
-
20%
-
30%
-
40%
-
50%