The 1100 ℃ isothermal oxidation behavior of Fe-23Cr-5Al alloy modified by yttrium addition was studied by means of thermogravimetric analysis, scanning electron microscopy and energy dispersive X-ray analysis. Yttrium was added to this alloy in the forms of metallic addition, yttrium oxide and ion implant. Cracking and spalling occurred on the convoluted scale formed on Y-free alloy and exposed the substrate. A flat dense scale without spallation was formed on the yttrium alloying addition or yttrium oxide dispersion alloy. The scale adhesion was also improved by 1×1017Y+/cm2-implantation. The results indicate the convoluted morphology of the scale on Fe-23Cr-5Al-0.21Ti alloy is related to the growth mechanism of the alumina scale, and the spallation of the scale is related to sulfur segregation at the scale/alloy interface. The main reason that the adhesion of alumina scale is improved by yttrium addition lies in the following. Yttrium is liable to form a stable yttrium sulfide with sulfur in the alloy and prevent sulfur interface from segregation. Another reason is that the growth mechanism of alumina scale is changed by yttrium addition.
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