Austempered ductile iron （ADI） has several advantages of replacing cast steel and forged steel in many engineering fields. A new Mn-Cu alloyed ADI with excellent mechanical properties has been developed in order to cut the cost and enlarge the application of ADI. The helical bevel gears were made of the new-developed Mn-Cu alloyed ADI. The microstructure and mechanical properties of the standard sample were investigated by optical microscope （OM）, scanning electron microscope （SEM） and performance measurement. The results showed that after a series of treatments, the mechanical properties （Rm 1007. 4 to 1200 MPa, A 5.2% to 8. 8%, HRC 32 to HRC 35, O~K 70 to 120 J/cmz ） of the Mn-Cu alloyed ADI standard sample could reach European standard EN1564-97/ EN-CJS-1000-5. The surface hardness after helical bevel gears meshing was significantly increased due to the formation of martensite. The bench test and traffic running testing results suggested that the new Mn-Cu alloyed ADI with ultimate life and median life respectively exceeding 30×104 and 50 × 10^4 times could replace 20CrMnTi forged steel for manufacturing the EQ140 helical bevel gears.
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