选择性激光烧结(SLS)/熔融(SLM)技术作为增材制造技术的重要分支,在成形复杂结构件、缩短零件加工时间和降低成本等方面展现出巨大优势,而陶瓷作为极具应用潜力的材料,在汽车、医疗及航空航天等领域发挥巨大的应用前景.采用SLS/SLM成形陶瓷材料,在弥补和克服传统加工工艺不足的同时为陶瓷零件的制造提供了新的思路.本文从材料、成形质量及性能等方面详细综述了国内外陶瓷材料SLS/SLM技术发展状态和研究水平,对比不同陶瓷材料,重点针对氧化锆、氧化铝成形特点及面临的问题进行阐述,阐明了目前陶瓷SLS/SLM成形中存在的亟待解决的关键性问题,并深入分析了SLS/SLM成形工艺参数如粉末粒度和形貌、激光能量密度、扫描速度、温度场及后处理工艺对SLS/SLM成形件质量和性能的影响作用.
参考文献
[1] | J.-P. Kruth;G. Levy;F. Klocke;T. H. C. Childs .Consolidation phenomena in laser and powder-bed based layered manufacturing[J].CIRP Annals,2007(2):730-759. |
[2] | Shishkovsky, I;Yadroitsev, I;Bertrand, P;Smurov, I .Alumina-zirconium ceramics synthesis by selective laser sintering/melting[J].Applied Surface Science,2007(4):966-970. |
[3] | Ramesh Peelamedu;Andrzej Badzian;Rustum Roy .Sintering of Zirconia Nanopowder by Microwave-Laser Hybrid Process[J].Journal of the American Ceramic Society,2004(9):1806-1809. |
[4] | 尹华,白培康,刘斌,李玉新.金属粉末选区激光熔化技术的研究现状及其发展趋势[J].热加工工艺,2010(01):140-144. |
[5] | Mullen L;Stamp RC;Brooks WK;Jones E;Sutcliffe CJ .Selective Laser Melting: a regular unit cell approach for the manufacture of porous, titanium, bone in-growth constructs, suitable for orthopedic applications.[J].Journal of biomedical materials research, Part B. Applied biomaterials,2009(2):325-334. |
[6] | Mullen L;Stamp RC;Fox P;Jones E;Ngo C;Sutcliffe CJ .Selective laser melting: a unit cell approach for the manufacture of porous, titanium, bone in-growth constructs, suitable for orthopedic applications. II. Randomized structures.[J].Journal of biomedical materials research, Part B. Applied biomaterials,2010(1):178-188. |
[7] | Y. Shen;S. McKown;S. Tsopanos .The Mechanical Properties of Sandwich Structures Based on Metal Lattice Architectures[J].Journal of Sandwich Structures and Materials,2010(2):159-180. |
[8] | J. P. Kruth;L. Froyen;J. Van Vaerenbergh .Selective laser melting of iron-based powder[J].Journal of Materials Processing Technology,2004(1/3):616-622. |
[9] | F. Abe;K. Osakada;M. Shiomi .The manufacturing of hard tools from metallic powders by selective laser melting[J].Journal of Materials Processing Technology,2001(1/3):210-213. |
[10] | M. Badrossamay;T. H. C. Childs .Further studies in selective laser melting of stainless and tool steel powders[J].International Journal of Machine Tools & Manufacture: Design, research and application,2007(5):779-784. |
[11] | Kozo Osakada;Masanori Shiomi .Flexible manufacturing of metallic products by selective laser melting of powder[J].International Journal of Machine Tools & Manufacture: Design, research and application,2006(11):1188-1193. |
[12] | 张建华,赵剑峰,田宗军,花国然,黄因慧,余承业,胡育文,张永康.SiC纳米陶瓷粉末的激光烧结初探[J].应用激光,2003(06):353-356. |
[13] | 张建华,赵剑峰,田宗军,花国然,王蕾,黄因慧,胡育文,张永康.纳米Al2O3激光烧结快速成型试验初探[J].激光技术,2004(05):455-458. |
[14] | 赵剑峰,黄因慧,花国然,张建华,王蕾,张永康,周建忠,周明.激光烧结快速制备自由形状纳米块体材料的试验研究[J].材料科学与工程学报,2003(03):339-341. |
[15] | K. K. B. Hon;T. J. Gill .Selective laser sintering of SiC/polyamide composites[J].CIRP Annals,2003(1):173-176. |
[16] | 张坚,徐志锋,郑海忠,黄因慧.选择性激光烧结法制备聚合物/Al2O3纳米复合材料[J].材料工程,2004(05):36-39. |
[17] | 冀勇,王鹏,贾建峰,宋红章,胡行.基于选择性激光烧结C-Al2O3复合粉体微观形貌和成型机理的研究[J].材料导报,2012(08):105-108,116. |
[18] | 王蔚,刘永贤,FUH Jerry Ying His.SLS工艺参数对Al2O3/SiO2/ZrO2复合陶瓷烧结质量的影响[J].东北大学学报(自然科学版),2013(03):417-420,433. |
[19] | 邓琦林,胡德金,裴景玉,王海丽.陶瓷粉末的选择性激光烧结实验研究[J].航空精密制造技术,2001(05):28-31. |
[20] | A. V. Gusarov;T. Laoui;L. Froyen;V. I. Titov .Contact thermal conductivity of a powder bed in selective laser sintering[J].International Journal of Heat and Mass Transfer,2003(6):1103-1109. |
[21] | 贾培英.浸渗技术在压铸件中的应用[J].陕西煤炭,2006(04):41-42. |
[22] | 史玉升,刘凯,贺文婷,李晨辉,魏青松.选择性激光烧结/冷等静压复合制造高密度Al2O3异形陶瓷件的研究[J].应用激光,2013(01):1-6. |
[23] | J. Deckers;K. Shahzad;J. Vleugels;J. P. Kruth .Isostatic pressing assisted indirect selective laser sintering of alumina components[J].Rapid prototyping journal,2012(5):409-419. |
上一张
下一张
上一张
下一张
计量
- 下载量()
- 访问量()
文章评分
- 您的评分:
-
10%
-
20%
-
30%
-
40%
-
50%