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The fretting wear behavior of plasma spraying CoCrW and Cr3C2-NiCr coatings were investigated. The results showed both plasma spraying coatings were inferior to K417 nickel superalloy in the fretting wear resistance. The characterized fatigue delamination of the plasma sprayed coatings was evidently different from that of the homogeneous materials. The lamellar cohesion, oxide inclusions and porosity were critical factors that controlled the fretting wear resistance. In the view of contact mechanics, the fretting wear behavior of plasma spraying coatings was characterized.

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