In order to simulate thermal strains, thermal stresses, residual stresses and microstructure of the steel during gas quenching by means of the numerical method, it is necessary to obtain an accurate boundary condition of temperature field. The surface heat transfer coefficient is a key parameter. The explicit finite difference method, nonlinear estimation method and the experimental relation between temperature and time during gas quenching have been used to solve the inverse problem of heat conduction. The relationship between surface temperature and surface heat transfer coefficient of a cylinder has been given. The nonlinear surface heat transfer coefficients include the coupled effects between martensitic phase transformation and temperature.
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