目的:获得制备形貌较佳的CBN激光熔覆层的工艺参数。方法以CBN粉末为熔覆材料,在TC11钛合金表面制备CBN熔覆层。设计正交试验,利用金相法检测熔覆层的几何形貌参数,研究工艺参数(激光功率、扫描速度、离焦量、预置层厚度)对涂层几何形貌的影响规律。结果随着激光功率、扫描速度、离焦量和预置层厚度的增大,熔覆层宽度、高度以及熔池深度都发生相应的改变。其中扫描速度对熔覆层形貌的影响最大,其次为激光功率和预置层厚度,离焦量的影响最小。随着激光功率增大,熔覆层宽度先增大后减小,熔覆层高度逐渐降低,熔池深度逐渐增大。扫描速度、离焦量和预置层厚度的增加都导致熔覆层宽高和熔池深度的减小。结论最优的工艺参数为:激光功率1400 W,扫描速度4 mm/s,离焦量35 mm,预置层厚度0.4 mm。
ABSTRACT:Objective To obtain the process parameters for CBN laser cladding of better morphology. Methods The CBN coat-ings were prepared by laser cladding on TC11 titanium alloy surface with CBN powder. An orthogonal test was designed and metal-lographic method was used to detect the geometric parameters of the cladding layer. The influencing law of the processing parame-ters including laser power, scanning speed, defocusing distance and preset thickness on the laser cladding layer morphology was re-searched. Results The width, height and molten pool depth of the cladding layer were changed as the laser power, scanning speed, defocusing distance and preset thickness increased. It was concluded that the scanning speed had the most important effect, fol-lowed by the laser power and the preset thickness, and then the defocusing distance. It indicated that the width of the cladding lay-er first increased and then decreased, the height of the cladding layer increased and the depth of molten pool decreased with the in-crease of laser power. The width, height and the molten pool depth of the cladding layer decreased with the increase of scanning speed, defocusing distance and preset thickness. Conclusion The optimal processing parameters were obtained, the laser power was 1400 W, the scanning speed was 4 mm/s, the defocusing distance was 35 mm and the preset thickness was 0. 4 mm.
参考文献
[1] | 黄瑜,陈静,张凤英,林鑫,黄卫东.热处理对激光立体成形TC11钛合金组织的影响[J].稀有金属材料与工程,2009(12):2146-2150. |
[2] | 张永忠,金具涛,黄灿,石力开.钛合金表面激光熔化沉积钛基复合材料涂层的组织及性能[J].稀有金属材料与工程,2010(08):1403-1406. |
[3] | 张庆茂,王忠东,刘喜明,关振中.工艺参数对送粉激光熔覆层几何形貌的影响[J].焊接学报,2000(02):43-46. |
[4] | 张维平,赵玉兰,李廷举.钛合金表面激光熔覆的研究进展[J].表面技术,2007(05):68-70. |
[5] | 项坤,王维,杨光,卞宏友,钦兰云,王伟,尚纯,崔宝磊.钛合金单道激光熔覆工艺的研究[J].表面技术,2013(01):91-93,104. |
[6] | 俞友军,周健松,陈建敏,周惠娣,郭纯.激光熔覆NiCr/Cr3C2-Ag-BaF2/CaF2金属基高温自润滑耐磨覆层的组织结构及摩擦学性能[J].中国表面工程,2010(03):64-69,73. |
[7] | 杨宁,杨帆.激光熔覆工艺参数对熔覆层质量的影响[J].热处理技术与装备,2010(04):17-19. |
[8] | LI Jun,YU Zhishui,WANG Huiping,LI Manping.Microstructural characterization of titanium matrix composite coatings reinforced by in situ synthesized TiB + TiC fabricated on Ti6Al4V by laser cladding[J].稀有金属(英文版),2010(05):465-472. |
[9] | 张维平,刘中华,邹龙江.工艺参数对钛合金表面激光熔覆NiCrTiC涂层组织性能影响[J].大连理工大学学报,2009(03):369-373. |
[10] | 朱刚贤,张安峰,李涤尘.激光熔覆工艺参数对熔覆层表面平整度的影响[J].中国激光,2010(01):296-301. |
[11] | 何星华,戈晓岚,许晓静,刘云辉,陶俊,宋振华.TC4钛合金表面氧化锆催渗渗硼工艺的优化[J].中国表面工程,2013(06):52-56. |
[12] | Jun Li,Xuan-jun Zhang,Hui-ping Wang,Man-ping Li.Microstructure and mechanical properties of Ni-based composite coatings reinforced by in situ synthesized TiB2 + TiC by laser cladding[J].矿物冶金与材料学报,2013(01):57-64. |
[13] | STEEN W M;MAZUMDER J .Laser Surface Treatment[J].Laser Material Processing,2010,31(06):295-347. |
[14] | 张可敏,邹建新,李军,于治水,王慧萍.TC4钛合金表面激光熔覆法制备Y2O3颗粒增强Ni/TiC复合涂层[J].中国有色金属学报(英文版),2012(08):1817-1823. |
[15] | 王志坚,董世运,徐滨士,夏伟.激光熔覆工艺参数对金属成形效率和形状的影响[J].红外与激光工程,2010(02):315-319. |
- 下载量()
- 访问量()
- 您的评分:
-
10%
-
20%
-
30%
-
40%
-
50%