鋁-稀土元素-過渡元素三元非晶質合金可經熱處理獲得奈米結構高强度鋁合金(＞1GPa),但是鋁基非晶質材料由於臨界冷却速率高,不易形成瑰状非晶質,我們采用噴覆成型制程來直接制造大尺寸鋁-鑭-鎳奈米晶塊材,另外再制備同成分旋淬凝固薄帶作爲對照組,觀察奈米鋁粒子與界金屬化合物的成核成長與結晶過程熱焓的變化,以了解顯微組織的演變.噴覆成型鋁-鑭-鎳合金在霧化與飛行過程先在液相中形成Al11La3(Ni),由於凝固速率高,初生Al11La3(Ni)粒子尺寸縮小到接近μm1,過冷液滴在飛行過程和撞擊基板淬冷時均會形成非晶質,接著非晶質相在沉積體被加熱時分解成奈米鋁與Al3Ni粒子,最終組成初晶Al11La3(Ni)、Al3Ni與奈米鋁分散强化之鋁基奈米結構復合材料,其非晶質比例約36%.另一方面,旋淬凝固薄帶連續加熱到823K則分解出奈米鋁、Al3Ni、Al6Ni、Al11La3與少量界穩定三元Al4LaNi相.在瑰状噴覆成型中的Al11La3(Ni)初晶相上觀察到形變雙晶生成,但是旋淬凝固薄帶連續結晶過程則并未發現.
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