采用挤压铸造工艺参数最优化、纤维表面涂层等手段,研究CF/Al复合材料界面质量控制和提高复合材料强度的效果.碳纤维和涂覆SiC的碳纤维增强Al-10Si复合材料的挤压铸造最佳温度分别为Tf=733K,Tm=1033K和Tf=753K,Tm=1053K.不同的涂层对界面质量有不同的影响,那些阻止界面反应、调节界面结合状态的涂层增强效果较好,如PCS-SiC可使复合体系强度提高89%;K2ZrF6也有改善界面质量的功能,但加入量过大,导致复合材料强度的下降.随界面剪切强度的增大,复合材料强度增加.结果表明高模量碳纤维所允许的最佳界面剪切强度(τ0),远远大于低模量碳纤维所允许的τ0.从而具有较好的增强效果.
An approach to better the interface of the CF/Al composites was carried out on the optimization of the technological parameters for coating of the C fibres and in squeeze casting process. The optimized temperatures of preform, Tf, for bare or PCS SiC-coated C fibres and of molten metal, Tm, Al-10Si matrix seem to be matched by 733 K and 1033 K or 753 K and 1053 K respectively. The quality of interface in composites is different from the coating of C fibres. Such coating, either to retard the interfacial reaction or to better the bonding state, may improve the strength of composites, e.g., increase of strength of a composite up to 89% by PCS SiC-coating and also improvement of wettability by K2ZrF6 solution. The strength of composites increases with the increase of the interfacial shear stress. Furthermore,the optimized shear stress of M40/Al composites with high modulus C fibers is higher than that of the CF/Al composites with low modulus fibers, thus the higher tensile strength was obtained.Correspondent: WANG Yuqing,(associate Professor, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110015)
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