欢迎登录材料期刊网

材料期刊网

高级检索

采用高效的优化方法对中厚板热矫直工艺规程展开研究,以最小矫直力为目标函数,以辊系压下量为设计变量,分别以矫直质量和曲率积分公式作为不等式和等式约束建立工艺规程优化模型并展开优化求解.优化计算结果与某钢厂的在线数据有较好的一致性,以此为基础研究某一具体品种的矫直力、曲率和矫直轨迹等规律,研究结果表明:3~7号辊的矫直力逼近单辊最大矫直力,且在3-7辊下轧件断面塑性百分比接近80%;轧件出口的平直度满足工程要求,横向残余应力能够控制在15MPa以内.

An optimization model was proposed to research hot levelling process for plates.The target function was built to minimize the sum of the levelling force.The reductions of rollers were the design variables.The quality of the plate after levelling and the curvature integration equations were the equality and inequality constraints respectively.The model was solved by an optimization function.There was a good consistency between the results of the proposed modes and filed data.The levelling force,curvature distribution and trajectory distribution were analyzed too.The research result shows that the levelling forces on roll #3 and roll #7 and the plastic deformation of the plate are approaching to the asymptote of the maximum single levelling force and 80%,respectively.The flatness satisfied the engineering requirement and the residual stress in the width direction can be controlled less than 15MPa after levelling.

参考文献

[1] 陈瑛.中厚板矫直技术的发展[J].宽厚板,2002(06):1-5.
[2] 高聪敏 .带材辊式矫直过程的有限元分析[D].太原科技大学,2008.
[3] 李学通,杜凤山,于凤琴.中厚板矫直过程的有限元研究[J].重型机械,2005(01):44-46.
[4] 比護剛志;松本紘美;小川茂;Tsuyoshi Higo;Hiromi Matsumoto;Shigeru Ogawa .ローラ矯正中の被矯正材の曲率に及ぼす応力ひずみ関係の影響[J].塑性と加工,2002(5):439-443.
[5] 薛军安,胡贤磊,刘相华,王国栋.辊式矫直过程弹塑性弯曲数学模型[J].钢铁研究学报,2008(11):33-36.
[6] 金满霞 .板材矫直工艺过程的理论分析及应用研究[D].上海交通大学,2006.
[7] 王志刚,王辉,李友荣.板带矫直机压下量的计算方法及其对矫直质量的影响[J].武汉科技大学学报(自然科学版),2009(04):347-350.
[8] 崔丽,胡贤磊,郭强,刘相华.高强度中厚板辊式矫直策略分析[J].东北大学学报(自然科学版),2011(05):671-674.
[9] 崔丽 .中厚板辊式矫直过程模型研究[D].东北大学,2009.
[10] 李延芝,许方泉,董恩乐,陶建学.高强韧性钢板矫直工艺的研究与应用[J].宽厚板,2008(06):13-16.
[11] 薛军安,崔丽,胡贤磊,刘相华.塑性变形率对辊式矫直板材的影响[J].东北大学学报(自然科学版),2009(05):681-684.
[12] 薛军安,胡贤磊,刘相华,王国栋,王建平.中厚板矫直规程的计算模型及其优化设定[J].钢铁研究,2007(03):45-48.
[13] 周存龙,徐静,王国栋,刘相华.中厚板热矫直机压下模型[J].钢铁研究学报,2006(08):28-31.
[14] 金光毅,杜珊,王建平.中厚板生产线热矫直机过程自动化模型设定系统[J].冶金设备,2006(01):22-26.
上一张 下一张
上一张 下一张
计量
  • 下载量()
  • 访问量()
文章评分
  • 您的评分:
  • 1
    0%
  • 2
    0%
  • 3
    0%
  • 4
    0%
  • 5
    0%