针对平模挤压时常因金属流速不均匀而易产生缺陷,本文采用了带导流角结构的芯模进行挤压研究.通过数值模拟和实验,深入分析了挤压过程中金属变形流动行为的机理,结果表明:带导流角芯模挤压时筒底不出现分流的现象,"死区"显著地缩小;处于塑性区内材料的应变类型由三种变为均一的拉伸类,显著地提高了金属变形流动的均匀性,利于金属的挤出成形及制品质量的提高.
To avoid non-uniform metal flow in conventional extrusion process, a guiding angle was designed. The mechanism of metal flow was studied during extrusion deformation based on both numerical simulation and experiment. It is indicated that when with a guiding angle, the dead metal zone remarkably dwindle, the de-formation typed of the metal on plastic deformation area changed from three types to a type of tension, and the homogeneity of the deformation as well as metal flow are greatly improved, which will be helpful for extruding and promoting the quality of extrudates.
参考文献
[1] | R. Narayanasamy;P. Srinivasan;R. Venkatesan .Computer aided design and manufacture of streamlined extrusion dies[J].Journal of Materials Processing Technology,2003(1/3):262-264. |
[2] | R. Ponalagusamy;R. Narayanasamy;P. Srinivasan .Design and development of streamlined extrusion dies a Bezier curve approach[J].Journal of Materials Processing Technology,2005(3):375-380. |
[3] | 李峰,苑世剑,何祝斌.导流角对挤压变形中金属流动与缺陷的影响[J].材料科学与工艺,2007(01):15-18. |
[4] | Patrick Ulysse;Robert E. Johnson .A die design model for thin section extrusions[J].International Journal of Mechanical Sciences,1999(9):1067-1088. |
[5] | 李峰,苑世剑,刘钢.带内锥冲头挤压过程中金属变形流动行为研究[J].航空材料学报,2006(03):83-87. |
[6] | Bhavin V. Mehta;Ibrahim Al-Zkeri;Jay S. Gunasekera .3D flow analysis inside shear and streamlined extrusion dies for feeder plate design[J].Journal of Materials Processing Technology,2001(1/3):93-97. |
[7] | 周亮.挤压模障碍角作用质疑[J].塑性工程学报,2006(02):67-69. |
[8] | 闫洪,王高潮,夏巨谌,李志刚.Mathematical model of determination of die bearing length in design of aluminum profile extrusion die[J].中国有色金属学会会刊(英文版),2004(05):890-895. |
- 下载量()
- 访问量()
- 您的评分:
-
10%
-
20%
-
30%
-
40%
-
50%