涡轮叶片延寿是航空发动机亟待解决的关键问题,损伤恢复处理技术是保障发动机长寿命、高可靠性和低成本运行的重要手段。介绍了针对涡轮叶片蠕变损伤的延寿技术研究现状与进展,根据各种延寿方法的特点分析了从简单热处理到恢复热处理和热等静压(HIP)修复的延寿技术发展历程,指出了蠕变损伤修复的一般性原则和HIP修复技术的优点。重点阐述了蠕变空洞在HIP作用下的愈合机理,并介绍了主要的空洞烧结模型。指出了延寿技术研究中存在的问题,给出了在我国开展HIP修复技术研究的建议和思路。
Extending the service life of turbine blades is a crucial problem that needs to be solved in aero engines. The rejuvenation technology of service damages works as an important means to guarantee the long-time, high-reliability and low-cost operation of engines. A review of the state of the art in the life-extending technologies for the creep damage of in-service turbine blades is presented. The progress of the life-extending technologies, from simple heat treatment to rejuvenation heat treatment and hot isostatic pressing (HIP) rejuvenation, is analyzed based on their characteristics. General principles on the recovery of creep damage and advantages of the HIP rejuvenation technology are pointed out. The healing mechanism of creep cavities under HIP conditions is highlighted and elaborated, and several important cavity sintering models are introduced. Some problems and challenges of the current life-extending technologies are presented, and the prospective research directions for HIP rejuvenation in China are proposed.
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