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利用微量双螺杆挤出机(Hakke MiniLabⅡ,Rheomex CTW5),通过熔融共混挤出注塑的方法,在聚碳酸酯(PC)中添加炭纤维(CF)进行复合增强。实验对共混物加工过程中的流变行为进行了分析,研究了炭纤维含量对复合材料力学性能的影响,探讨了其黏度与力学性能变化的机理,由扫描电子显微镜观测拉伸及冲击破坏的试样断面形态。结果表明,当CF质量分数为2%时,复合材料非牛顿指数n值最小,假塑性最强,易于加工;同时,复合材料的综合力学性能也最为优异。扫描电镜照片显示,拉伸破坏的主要方式为界面脱胶,而冲击破坏的主要方式为纤维断裂。

Based on melting experiments of carbon fiber(CF) reinforced polycarbonate(PC) composites in micro twin-screw extruder(Hakke MiniLabⅡ,Rheomex CTW5),the rheological behavior of PC/CF blends was studied during melting process,the effects of CFs content on mechanical properties of PC/CF blends and the mechanism of variable viscosity and mechanical properties were also studied.The tensile break area and impact area of PC/CF blends were characterized by scanning microscopy(SEM).The results show that when CF mass fraction is 2%,the minimum of non-Newtonian value is obtained,meanwhile,the mechanical properties of composite are outstanding,meaning the composites have good processing properties and mechanical properties.Scanning electron microscopy analysis shows: the tensile failure of composites is mainly interface degumming,and the impact failure of composites is mainly fiber breakage.

参考文献

[1] 马新忠,汪洋,王宇.聚碳酸酯拉伸力学性能的应变率相关性实验[J].高分子材料科学与工程,2009(09):131-134.
[2] D.D.L. Chung .Comparison of submicron-diameter carbon filaments and conventional carbon fibers as fillers in composite materials[J].Carbon: An International Journal Sponsored by the American Carbon Society,2001(8):1119-1125.
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