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Numerical Simulation of Stress and Deformation for a Duplex Stainless Steel Impeller during Casting and Heat Treatment Processes

Lugui CHEN , Yong LING , Xiuhong KANG , Lijun XIA , Dianzhong LI

材料科学技术(英文)

A large-scale, thin wall duplex stainless steel impeller with complex geometry was deformed severely and unpredictably during casting and heat treatment processes resulted in dimensional failure for the final part. In this paper, the distortion of the impeller during casting and heat treatment was calculated. A commercial software, Experto-ViewCast, was used to simulate the transient heat transfer, solidification and mechanical behaviors during the casting and the heat treatment process. The coupled set of governing differential equations for mass, energy and mechanical balance were solved by finite control volume and finite element method. A thermoelastic-visco-plastic rheological model was used to compute the constrained shrinkage of the casting. At each time increment, a coupling of the heat transfer and mechanics was performed. Comparison of the experimental measurements with the model predictions showed good agreement. From the calculated displacements of key points of the blade, the proper inverse displacements were determined to provide an optimum casting pattern and to achieve a uniform and reasonable machining allowance for both faces of the blade.

关键词: Numerical simulation , null , null , null , null

A numerical study of localized plastic deformation in polycrystals

Chengjiang HUANG , Dianzhong LI , Changrong CHEN , Yiyi LI

材料科学技术(英文)

A finite element formulation which derives constitutive response from crystal plasticity theory was used to examine localized deformation in fee polycrystals. The polycrystal model was an idealized planar array of 22 hexagonal grains. The constitutive description used is based on a finite strain kinematical theory that accounts for lattice rotations. Formation of shear bands was successfully modeled in both single crystal and polycrystals. Stress and strain distribution around triple junctions was also analyzed. Results show the distributions of stresses and strains are distinctly inhomogeneous. Stress and strain fields across grain boundaries are highly discontinuous. However, this discontinuity will be restrained when shear bands are fully developed.

关键词:

Modelling of Microstructural Evolution and Prediction of Mechanical Properties of Plain Carbon Strip Steel in Hot Rolling Process

Xiaochun SHA , Chunli MO , Dianzhong LI , Yiyi LI

材料科学技术(英文)

Based on hot rolling production line of strip steel, the off-line in-house software, termed as ROLLAN (Rolling Analysis), is developed. The code is mainly used to predict the evolution of temperature, rolling force, fraction and grain size of recrystallization, fraction and grain size of phase transformation and final mechanical properties. Almost all the processing parameters affecting microstructure and mechanical properties in the schedule from reheating to the coiling process are considered in detail. Self-learning coefficient is adopted to adjust the deviation between predicted and measured temperatures, such as roughing exit temperature (RT2), finishing exit temperature (FT7) and coiling temperature (CT). Due to the application of low-speed-threading, increasing-speed-rolling and decreasing-speed-delivery process during finishing rolling and different cooling condition, after coiling the thermal-mechanical history of different position, along strip longitudinal direction is different resulting in inhomogeneous mechanical properties. So the segments are divided along longitudinal direction to identify the variation of microstructure and mechanical properties. An example of plain carbon strip steel Q235 with various thickness is used to compare the calculated mechanical properties with measured ones. For the specific grade of Q235 , the maximum deviation of tensile strength is less than 10.3 MPa, the yield strength is less than 13.2 MPa, and elongation is less than 1.99%. Further work will focus on the on-line application and consider the effect of macrosegregation and sulfur content of cast slab.

关键词: Microstructural evolution , null , null , null

Modeling of Phase Transformation of Plain Carbon Steels during Continuous Cooling

Yutuo ZHANG , Chunli MO , Dianzhong LI , Yiyi LI

材料科学技术(英文)

A model based on Avrami equation and Scheil’s additivity rule was proposed to simulate the phase transformation in plain carbon steels during continuous cooling in hot strip mill. In this model, a wide range of composition, cooling rate, primary austenite grain size and retained strain has been taken into account. It can be used to calculate the phase fraction transformed at different temperatures during continuous cooling. The phase equilibrium and transformation starting temperature can be determined by using Thermo-Calc and DICTRA. The simulated results containing the transformation at starting and finishing temperatures, A­e1 ,Ae3 and the maximum volume fraction for Q235B, were obtained. The calculated phase volume fractions are in good agreement with the experimental results.

关键词: Phase transformation , null , null

ON SPINODAL BOUNDARIES OF Al-Li ALLOYS

WEI Yinghui , WANG Xiaotian (School of Materials Scince and Engineering , Xi'an Jiaotong University , Xi'an 710049 , China Manuscript received 10 Mareh , 1994)

金属学报(英文版)

The spinodal decomposition can occur in Al-Li alloys containing 5.8-14.2 at.% Li at room temperature. The modutated structure wavelength is approximately 3.1 nm for com mercial Al-LI alloys. The limit composition of the miscibility gap is 3.66 -16.06 at.%Li at 298 K. The highest temperature of the miscibility gap is 377 K.

关键词: : Al-Li alloy , null , null

大爆炸核合成相关的8Li(d, p)9Li反应截面测量

李志宏 , 柳卫平 , 白希祥 , 郭冰 , 连钢 , 颜胜权 , 王宝祥 , 陆昀 , 曾晟 , 苏俊

原子核物理评论 doi:10.3969/j.issn.1007-4627.2005.01.006

利用8Li次级束测量了质心系能量7.8 MeV 2H(8Li, 9Li)1H反应的角分布, 导出了8Li(d, p)9Li反应的天体物理S因子及9Li→8Li+n虚衰变的渐近归一化系数.

关键词: 8Li(d,p)9Li反应 , 角分布 , 天体物理S因子 , 渐近归一化系数

CRYSTAL STRUCTURE OF γ-Li_xFe_2O_3 WITH ELECTROCHEMICAL INSERTION OF Li

HUANG Jianshun CHEN Junming Shanghai Institute of Metallurgy , Academia Sinica , Shanghai , China Research Associate , Shanghai Institute of Metallurgy , Academia Sinica , Shanghai 200050 , China

金属学报(英文版)

Crystal structure of γ-Li_xFe_2O_3,inserted Li electrochemically,was studied by Moss- bauer spectroscopy together with X-ray diffraction,XPS and electrochemical method,On the insertion of Li at low current density,the crystal structure is keeping original spinel; while at higher current density or by thermal activation,owing to violent movement of Li~+ ions,part of crystal structure transforms into rock type similar to face-centered cubic structure of ferrous oxide.The transition channels during insertion of Li~+ ions and limitation of Li~+ ions inserted were discussed.

关键词: null , null , null

Al—Li合金的晶界断裂

姚大平 , 张匀 , 胡壮麒 , 李依依

材料研究学报

本文研究了两种晶粒组织的二元Al-Li 合金拉伸性能与断裂行为。结果表明Al-Li 合金力学性能与晶粒尺寸有关,其断裂行为决定于PFZ 内平面滑移或晶界沉淀相与滑移的交互作用。

关键词: Al—Li合金 , intergranular fracture , planar slip

Effect of Li(3)N additive on the hydrogen storage properties of Li-Mg-N-H system

Journal of Materials Research

The effect of Li(3)N additive on the Li-Mg-N-H system was examined with respect to the reversible dehydrogenation performance. Screening Study with varying Li(3)N additions (5, 10, 20, and 30 mol%) demonstrates that all are effective for improving the hydrogen desorption capacity. Optimally, incorporation of 10 mol% Li(3)N improves the practical capacity from 3.9 wt% to approximately 4.7 wt% hydrogen at 200 degrees C, which drives the dehydrogenation reaction toward completion. Moreover, the capacity enhancement persists well over 10 de-/rehydrogenation cycles. Systematic x-ray diffraction examinations indicate that Li(3)N additive transforms into LiNH(2) and LiH phases and remains during hydrogen cycling. Combined structure/property investigations suggest that the LiNH(2) "seeding" should be responsible for the capacity enhancement, which reduces the kinetic barrier associated with the nucleation of intermediate LiNH(2). In addition, the concurrent incorporation of LiH is effective for mitigating the ammonia release.

关键词: complex hydrides;improvement;mixtures;imides;amide;h-2

SUPERPLASTICITY OF A RAPIDLY SOLIDIFIED AI-Li ALLOY

MANG Weishi WANG Guozhi ZHANG Yongchang HU Zhuangqi SHI Changxu Institute of Metal Research , Academia Sinica , Shenyang , China Yongchang Associate Professor , Institute of Metal Research , Academia Sinica , Shenyang 110015 , China

金属学报(英文版)

A rapidly solidified microcrystalline Al-Li-Cu-Mg-Zr alloy and its superplasicity have been investigated.An optimum tensile elongation of 585% was obtained at 540℃ and strain rate 1.67×10~(-2)s~(-1).The superplastic Al-Li alloy is manufaetured using thermomechanical pro- cessing:solution,overaging,warm rolling and recrystallization.Microstructural changes in thermomechanical processing and cavitation occurred during superplastic deformation have been observed.The superplastic failure of alloy may be caused mainly by nucleation and growth of cavities as well as the linkage around grains.

关键词: superplasticity , null , null , null

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