Lixia ZHANG
,
Jicai FENG
材料科学技术（英文）
The maximum thermal stress and stress concentration zones of iron/TiC cermet joint during cooling were studied in this paper. The results showed that the shear stress on iron/TiC cermet joint concentrates on the interface tip and the maximum shear stress appears on the left tip of iron/TiZrNiCu interface. Positive tensile stress on TiC cermet undersurface concentrates on both sides of TiC cermet and its value decreases during cooling. Negative tensile stress on TiC cermet undersurface concentrates on the center of TiC cermet and its value increases during cooling. Brazing temperature has little effect on the development and maximum thermal stress.
关键词:
Numerical simulation
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Peng HE
,
Jicai FENG
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Jiecai HAN
,
Yiyu QIAN
材料科学技术（英文）
A fundamental theory for the analysis of residual welding stresses and deformation based on the inherent strain distribution along the welded joint is introduced. The method of predicting maximum hardness Hv(y, z) and maximum inherent strain gmax is given. The model T.E.P-Tav-hardness calculation is proposed to predict distribution of inherent strains in T type welding structure. By T.E.P-Tav-hardness calculation, distribution of longitudinal inherent strains can be predicted in T type welding structure, and calculation and experimental results are consistent.
关键词:
Inherent strain
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Yarong WANG
,
Jicai FENG
,
Zhongdian ZHANG
材料科学技术（英文）
Experiments were carried out to study the influence of surface condition on expulsion during the spot welding of AZ31B Mg alloy. A general electrical contact resistance theory for conductive rough surfaces and the relation between maximum temperature Tm in the contact and voltage-drop V across interface of two surfaces were employed to understand the reason of expulsion in Mg alloy spot welding. The main reason of expulsion is that the high electrical contact resistance induced by large roughness of the surface and oxide film covered on the surface leads to local melting of metal in the interface of two surfaces, and liquid metal of the local area ejected from the specimen under electrode force forms expulsion.
关键词:
Expulsion
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Peng HE
,
Jicai FENG
,
Heng ZHOU
材料科学技术（英文）
Brazing of Ti3Al alloys with the filler metal Cu-P was carried out at 1173~1273 K for 60~1800 s. When products are brazed, the optimum brazing parameters are as follows: brazing temperature is 1215~1225 K; brazing time is 250~300 s. Four kinds of reaction products were observed during the brazing of Ti3Al alloys with the filler metal Cu-P, i.e., Ti3Al phase with a small quantity of Cu (Ti3Al(Cu)) formed close to the Ti3Al alloy; the TiCu intermetallic compounds layer and the Cu3P intermetallic compounds layer formed between Ti3Al(Cu) and the filler metal, and a Cu-base solid solution formed with the dispersed Cu3P in the middle of the joint. The interfacial structure of brazed Ti3Al alloys joints with the filler metal Cu-P is Ti3Al/Ti3Al(Cu)/TiCu/Cu3P/Cu solid solution (Cu3P)/Cu3P/TiCu/Ti3Al(Cu)/Ti3Al, and this structure will not change with brazing time once it forms. The thickness of TiCu+Cu3P intermetallic compounds increases with brazing time according to a parabolic law. The activation energy Q and the growth velocity K0 of reaction layer TiCu+Cu3P in the brazed joints of Ti3Al alloys with the filler metal Cu-P are 286 kJ/mol and 0.0821 m2/s, respectively, and growth formula was y2=0.0821exp(-34421.59/T)t. Careful control of the growth for the reaction layer TiCu+Cu3P can influence the final joint strength. The formation of the intermetallic compounds TiCu+Cu3P results in embrittlement of the joint and poor joint properties. The Cu-P filler metal is not fit for obtaining a high-quality joint of Ti3Al brazed.
关键词:
Brazed joints
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李凤娟
,
吕国光
金属世界
doi:10.3969/j.issn.1000-6826.2014.04.14
通过对烧结配料所需原料及对冷烧结矿成品检验采制样方法的分析，找出影响检验结果真实性的因素，采取有效的改进措施，使本钢原料厂一次配料、本钢炼铁厂265 m2烧结二次配料及265 m2烧结系统各项稳定率有了很大的提高，烧结矿实物质量和各项技术质量指标有了很大的进步，保证了高炉的稳定顺行。
提高本钢265 m2冷烧结矿及原料检验代表性的实践
Practice of Improving the 265 m2 Cold Sinter and Raw Material Inspection Representative
供稿|
李凤娟,吕国光/
LI Feng-juan, LV Guo-guang
DOI：10.3969/j.issn.1000-6826.2014.04.14
导读内容
本钢炼铁厂265 m2烧结机生产所需要的含铁原料比较复杂，一次配料料种较多，且烧结含铁原料是由本钢原料厂二车间供料，原料质量的不稳定，会影响烧结矿质量的提高和新一号高炉的强化及高炉技术指标的改善。本钢质量管理中心驻冷烧检查站加强了对烧结配料所需原料及对冷烧结矿成品检验采制样代表性的研究，采取了一些改进措施，达到了良好的效果。含铁料成分稳定率、烧结矿各项质量和技术指标在稳步地提高。下面，对本钢质量管理中心驻冷烧检查站就提高采样及检验过程的准确性所采取的措施和办法进行说明。
烧结矿采样是半自动采样，每两小时采样一次，作为一个批次，来代表整个2h烧结矿的成份。
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