Kehai Li
材料科学技术(英文)
Modification of conventional gas metal arc welding (GMAW) process is of great potential to achieve high productivity with low cost and strong usability. Double-Electrode GMAW (DE-GMAW) is such a modified arc welding process which is formed by adding a bypass torch (gas tungsten arc welding torch) to a conventional GMAW system. The mechanism of metal transfer in DE-GMAW was proposed and verified in this paper. Experiments show that the critical current is decreased so that spray transfer can be obtained at a lower current level in DE-GMAW. Analysis of this significant change in metal transfer phenomena is conducted, and explanation is given out. It is found that the bypass arc in DE-GMAW lifts the anode point on the droplets such that the electromagnetic force becomes larger and squeezes the droplets so that spray transfer can take
place under welding current lower than that in conventional GMAW.
关键词:
Metal transfer
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null
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null
王正
中国腐蚀与防护学报
用恒位移弯曲试验,慢应变速率试验、动电位扫描和浸蚀试验研究了En24钢在海水中的应力腐蚀特性。结果表明,En24钢的环境敏感断裂倾向随强度降低而降低;强度低于临界值,则不出现应力腐蚀裂缝。外加电位对En24钢的环境敏感特性有重要影响,裂缝扩展平台速度于-900mV处出现极小值。依据裂缝扩展动力学、断口形貌、物理冶金参数和电化学等方面的判据,认为En24钢在海水中的应力腐蚀与电位密切相关。低于-900mV,属氢致开裂;高于-900mV,则由阳极溶解过程所制约;在一定电位范围内,不排除两种机理共同作用的可能性。
关键词:
Materials Letters
Highly preferred (002) orientation transparent conductive Al-doped ZnO (ZAO) films were successfully prepared by de magnetron reactive sputtering from a Zn target mixed with Al of 2.0 wt.%. The film has a resistivity of 4.80 X 10(-4) n cm and a visible transmittance of as high as 90%. XPS analysis indicates Al-enrichment on the film surface. The asymmetry of Al 2p(3/2) XPS peak is resolved into two components: one centering at 72.14 eV attributed to metallic Al and the other having a binding energy of 74.17 eV due to oxidized Al. (C) 2001 Elsevier Science B.V. All rights reserved.
关键词:
Al-doped;ZnO;XPS;Al-enrichment;oxide thin-films;optical-properties;electrical-properties;rf;dc;transparent;deposition
王震宇
,
韩恩厚
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柯伟
复合材料学报
doi:10.3321/j.issn:1000-3851.2005.05.008
采用可膨胀石墨(EG)对APP/PER/EN防火体系进行改性,制备成一种新型EG改性APP/PER/EN防火涂料.运用示差热分析(DTA)、热重分析(TG)、扫描电镜分析(SEM)、能谱分析(EDS)和隔热性能试验分析研究APP/PER/EN防火涂料和EG改性防火涂料的热降解行为、残余炭体元素含量、成炭率和隔热性能.EG改性防火涂料的APP-PER-EN之间的化学反应膨胀过程与可膨胀石墨物理膨胀过程作用温度范围接近,能产生很好的协同配合作用.膨胀石墨提高了APP/PER/EN防火涂料炭质层的成炭率、抗氧化性和热稳定性.EG添加量过高(≥15%)会造成燃烧后期炭质层脱离基材.10%EG(质量分数)添加量能有效提高APP/PER/EN防火涂料的隔热防火性能.
关键词:
可膨胀石墨(EG)
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热降解行为
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APP/PER/EN防火涂料
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EG改性防火涂料
李国强
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陈日耀
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郑曦
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陈震
功能材料
以有机溶剂热技术制备片状Zn(en)3Se(en为乙二胺)纳米材料,DTG、IR、XRD分析结果表明该化合物中乙二胺与中心离子Zn2+通过配位键相结合;以制得的纳米Zn(en)3Se为母体,在氮气氛中煅烧至980℃,热分解制得棒状纳米ZnSe;以TEM、ED初步研究了两者的形貌、结构;以提拉法分别将Zn(en)3Se、ZnSe纳米材料涂布在ITO导电玻璃上,制得纳米颗粒/ITO复合膜,并研究其光学特性.结果表明,Zn(en)3Se属立方晶系,呈片状结构;ZnSe属六方纤锌矿型,棒直径在40nm左右;可能的生长机理是乙二胺作为模板分子,首先嵌入到ZnSe无机结构框架中,接着受热分解逃逸出无机框架形成一维纳米棒.PL分析表明Zn(en)3Se的荧光红移至448nm处.
关键词:
一维纳米材料
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溶剂热法
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金属硫族化合物
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半导体
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光致发光
武传松
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张明贤
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李克海
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张裕明
金属学报
doi:10.3321/j.issn:0412-1961.2007.06.021
通过大量的工艺实验,找出了DE-GMAW双焊枪组合的匹配参数,测试了焊接电流波形,拍摄了熔滴过渡图像,并获得了无成型缺陷的焊缝照片.基于实验结果解释了高速焊接工艺的机理.建立了适用于DE-GMAW焊接工艺的有限元模型,并对该工艺条件下的温度场、应力-应变场进行了数值模拟.结果表明:计算出的DE-GMAW焊缝横断面形状尺寸与实验结果吻合良好;在通过焊丝的总电流相同时,DE-GMAW焊接时焊缝尺寸、热影响区宽度、应力、应变及变形均小于常规GMAW焊时的结果.这为DE-GMAW焊接工艺参数优化提供了基础数据.
关键词:
高速电弧焊接
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工艺机理
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DE-GMAW
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有限元分析
ZHANG Xi-liang
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ZHOU Chang-yu
钢铁研究学报(英文版)
The constant embrittlement curve for constant segregation concentration on grain boundary of impurity element P and relationship between equilibrium grain boundary segregation concentration and operation time for 225Cr-1Mo steel were derived based on the theory of equilibrium grain boundary segregation. The mechanism of step-cooling test and mechanism of de-embrittlement for 225Cr-1Mo steel were explained. The segregation rate will increase but equilibrium grain boundary segregation concentration of impurity element P will decrease as temperature increases in the range of temper embrittlement temperature. There is one critical temperature of embrittlement corresponding to each embrittlement degree. When the further heat treating temperature is higher than critical temperature, the heat treating will become a de-embrittlement process; otherwise, it will be an embrittlement process. The critical temperature of embrittlement will shift to the direction of low temperature as further embrittlement. As a result, some stages of step-cooling test would change into a de-embrittlement process. The grain boundary desegregation function of impurity element P was deduced based on the theory of element diffusion, and the theoretical calculation and experimental results show that the further embrittlement or de-embrittlement mechanism can be interpreted qualitatively and quantitatively by combining the theory of equilibrium grain boundary segregation with constant embrittlement curve.
关键词:
step-cooling test
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critical embrittlement temperature
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embrittlement mechanism
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grain boundary desegregation
武传松
,
张明贤
金属学报
根据当前制造业对高效、优质、低耗焊接技术的迫切要求,研发出低成本的高速电弧焊接新工艺DE-GMAW。该工艺在常规GMAW焊接设备的基础上,通过附加GTAW焊枪构成旁路电弧,分流了一部分通过焊丝的焊接电流,在施加于焊丝的电流较大的情况下(保证了熔敷率),减小了作用于母材的热输入,解决了高速焊接面临的矛盾,实现了高速电弧焊接。建立了适用于DE-GMAW焊接工艺的有限元模型,并对该工艺条件下的温度场和应力变形进行了数值模拟。结果表明:计算出的DE-GMAW焊缝横断面形状尺寸与实验结果吻合良好;在通过焊丝的总电流相同时,DE-GMAW焊接时焊缝尺寸、热影响区宽度、应力、应变及变形均小于常规GMAW焊时的结果。这为DE-GMAW焊接工艺参数优化提供了基础数据。
关键词:
高速电弧焊接
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process mechanism
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DE-GMAW
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finite-element analysis