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DEVELOPMENT OF EFFECTIVE TECHNOLOGICAL PROCESSES OF HIGH-STRENGTH STEEL WELDING

L.I.Mikhoduj (The E. O. Paton Electric Welding Institute , NAS of Ukraine , Kiev , Ukraine)

金属学报(英文版)

Composition and service properties of high - strength low-alloyed steels with 590-980 MPa yield strength,which find an application in Russia, Belorus,Ukraine and other countries of the former USSR in manufacture of welded structures of a powerful mining and transport machinery, are given. Electrodes and wires for main processes of arc welding of these steels have been devel- oped on the basis of a rational use of different systems of alloying (08KhN2GM,08KhNG2M, and also economical systems of type 10G25, ect. ). Main approaches to the technological provess- es of manufacture of structures of high - strength steels are formulated.They are mainly directed to the weakening of de offect of the factors which contribute to a delayed fracture of joints (diffusive hydrogen,unfavourable rates of cooling,level of residual stresses). When there are no stress concentrators (and at a low level of residual stresses) the welded joints of these steels have a good resistance to fatigue and brittle fractures.As a rule, they are prevented with the help of the known approaches.It is shown that in addition to them and due to a proper selection of conditions of welding the life of welded joints of the high - strength steels can be 1. 2 - 1. 4 times in- creased.

关键词: high-strength steel , null , null , null

ADVANCED WAYS OF IMPROVING THEWELDED STRUCTURES

L. M. Lobanov (The E. O. Paton Electric welding Institute of the National Academy of Sciences of Ukraine , kiev , Ukraine)

金属学报(英文版)

A package of work is presented on development of highly effective welded structures, currently conducted by the E. O. Paton Electric Welding Institute. New types of cost - effective and reliable welded struc- tures have been developed, including light - weight building structures, bridge frameworks, TV tow- ers, heavy - duty structures from high - strength steels, large-sized stringer panels and shells, unique structures of a transformable volume. A series of methods of investigations of welding stresses and strains have been created, they being characterized by a high accuracy and information content. The physical and mathematical fundamentals of optical simulation of welded stresses have been estab- lished and the theory of their similarity has been constructed. Holographic methods of investigation of the quality and stressed - strained state of welded joints have been advised. Portable holographic sys- tems for been been developed which allow investigations to be conducted without the vibration - insulation facilities. A non-destructive testing method of residual stresses determination has been elaborated based on ultrasonic probing of the appropriate sections of the welded structure. A new trend has been formed, namely the distortion - free welding of structures, which is based on regulation of the thermal processes during welding with the aim of reduction of the heat input and inducing the preliminary stressed - strained states optimized in terms of welding stresses and strains. Specialized procedures and equipment based on the acoustic emission effect have been developed for diagnostics of welded structures. The technology and equipment have been for ultrasonic impact treatment of welded joints in or- der to improve their fatigue resistance, as well as computerized methods for design of welded joints and structures.

关键词: welded structure , null , null , null , null

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