Jicheng ZHOU
,
Baiyun HUANG
材料科学技术（英文）
A novel binder system for hardmetal powder extrusion moulding (PEM) process has been developed. The binder system comprises a major fraction of a mixture of low molecular weight components (LMWCs) and a minor fraction of very finely dispersed polymer. The feedstocks are mixed as a thick slurry at a suitable temperature and are rapidly homogenized by stirring at an adequate shear force. The binders are removed by thermal debinding. The thermal debinding mechanism has been investigated by thermogravimetry (TG) and differential thermogravimetry (DTG). At the first stage of debinding, the LMWCs are removed. These open up pore channels which allows much faster removal of the remaining polymer component during the subsequent stage. The microstructures of the moulded green parts were observed by scanning electron microscopy (SEM). The debound samples were sintered at different temperatures, and the sintered samples properties were measured.
关键词:
Binder
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null
,
null
Yong LIU
,
Baiyun HUANG
,
Kechao ZHOU
,
Hongwu OUYANG
,
Yuehui HE
材料科学技术（英文）
In order to overcome the shortcomings of conventional hot pressing, a novel near net-shape technique, called radial hot pressing, for P/M parts with large height-to-diameter (H/D) ratio was introduced. Effects of processing parameters on the microstructures and density of P/M TiAl base alloy valves were studied. Results show that the radial hot pressing is an effective technique for manufacturing valves with a H/D ratio of about 10:1, and the perfect joint interface between the Mo sheet and the parts is helpful for subsequent HIPing.
关键词:
Near net-shape technique
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null
,
null
Jianpeng ZOU
,
Jianming RUAN
,
Baiyun HUANG
,
Jianben LIU
,
Zhigang ZHAO
材料科学技术（英文）
Sintering shrinkage, compressive strength, bending strength, chemical composition and their relationships with microstructure of HA-Ti and HA-BG-Ti biomaterials were studied. The results show that sintering shrinkage curve of HA-BG-Ti composite changes just like S shape (23.1%-16.2%-21.8%-17.1%) with increase of Ti content, and sintering shrinkage of HA-BG-Ti composite is always higher than that of HA-Ti composite. The approach also indicates that compressive strength and bending strength of HA-BG-Ti composite are always higher than that of HA-Ti composite. Basically, with its compressive strength and bending strength equaling to 211.5 MPa and 132.1 MPa respectively, HA-10 vol. pct BG-60 vol. pct Ti composite can meet the mechanical properties requirements of the outer dense bulk. Furthermore, microstructure analysis shows that interfacial integration of HA-BG-Ti composite is better than that of HA-Ti composite. From X-ray diffraction (XRD) and SEM-EDAX analysis, brittle new phases including calcium titanate and calcium carbonate are detected in HA-Ti composite. New phases in HA-Ti composite and complex strong binding force accompanied by elemental diffusion of Si, Ti in HA-BG-Ti composite can explain theoretically the great difference of mechanical properties of HA-Ti and HA-BG-Ti composites.
关键词:
Hydroxyapatite-Titanium (HA-Ti)
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null
K.A.KhaliI
,
Baiyun HUANG
,
Yimin LI
,
M.M.El-Sayed Seleman
材料科学技术（英文）
To successfully employ powder injection molding (PIM) as a manufacturing technique, the function of the component, design of the part, material and process should be optimized for overall processing ability of the PIM process. A comparison between the requirements of flowability and moldability and the compacts shape retention has been made in this work. There is often a contradiction between the requirements of flowability and the compacts shape retention. Many works have been done to attain good molding conditions. However, they fail to take into account the effect of some factors that satisfies good molding conditions on the compacts shape retention during debinding. This paper studies the effect of the powder-binder mixture characteristics and the molding conditions on the flowability and moldability and the shape retention of PIM compacts during debinding process so as to attain the benefits of each.
关键词:
Zhijian LIU
,
Zhiyou LI
,
Wei DUAN
,
Xuanhui QU
,
Baiyun HUANG
,
Siqi ZHANG
材料科学技术（英文）
A LI-B alloy has been prepared using a pretreated amorphous B powder and pure Li ingot as starting materials by continually slow addition of B powder and intensified stirring in the process of melting. The microstructure and the discharge characteristic of the materials have been investigated. Results show that the problem of temperature control in synthesis would be modified by means of continual addition of B powder, the Li7B6 would be more finery distributed in the metal Li by means of intensified stirring. The discharge characteristic of the Li-B alloy using amorphous B as starting materials is almost the same with that of using crystalline B.
关键词:
Shaojun LIU
,
Xuanhui QU
,
Zhijiang LIU
,
Baiyun HUANG
材料科学技术（英文）
The structure of Mo-15.16 Si, Mo-30 Si and Mo-36.3 Si (wt pct) elemental powder mixture during mechanical alloying was studied using electron microscopy and X-ray diffraction. It had been found that, in all the systems under study, silicon disappeared initially during mechanical alloying (MA). In the Mo-Si systems all products were in form of amorphous state after long time milling, but there were different intermediate products. MoSi2 and Mo5Si3 intermetallic compounds in the Mo-30Si and Mo-36.3Si (wt pct) were directly synthesized from elements through inter-diffussion process. The high density of defects and interface of nano-crystallines induced by ball milling would promote the reaction process. Only in the Mo-15.16Si (wt pct) system was Mo(Si) supersaturated solid solution formed as an intermediate product. Schematic free-energy diagram of Mo-Si system based on the thermodynamics was used to analyze the difference among the intermediate state products.
关键词:
Wangyu HU
,
Bangwei ZHANG
,
Xiaolin SHU
,
Baiyun HUANG
材料科学技术（英文）
A simple analytic embedded atom method for bcc Fe and fcc Al metals is used to calculate the thermodynamic properties of the disordered solid solution and ordered intermetallic alloys of Fe aluminides. The thermodynamic properties, such as the dilute-limit heats of solution, formation enthalpies of disordered solid solutions and intermetallic compounds (Fe3Al in the D03 structure type, FeAl in the B2 structure type, and Fe13Al3) are in good agreement with the experimental data, and with the results calculated using the first principles and Miedema theory.
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