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Nucleation and Growth of Atomizing Droplets during Spray Forming

Jianfei SUN , Jun SHEN , Fuyang CAO , Qingchun LI

材料科学技术(英文)

In this paper, the behaviors of nucleation and growth of atomizing droplets were investigated by means of microstructure observation and theoretical analysis. The results showed that, there is a unique heterogeneous nucleation mechanism for atomizing process that pre-solid smaller particles colliding with and embedding in liquid-state larger ones act as heterogeneous nuclei. In addition, the reasons of presenting the dendritic growth was analyzed based on the nonequilibrium solute distribution theory, and the relationship between the microstructural refinement and the cooling rate of the material was given.

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Modeling of the shape forming of composite roll

Chengsong CUI , Zhenyu LI , Fuyang CAO , Qingchun LI

材料科学技术(英文)

A shape modeling of spray formed composite roll, which is utilized to predict the shape and dimension of roll during spray forming process, is developed in this paper. The influences of the principal spray forming parameters, such as the spatial distribution of melt mass flux, spray distance, rotating and translating speeds of substrate bar etc., on the geometry and dimension of spray formed product were investigated.

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Modeling of Heat Transfer and Solidification of Composite Roll

Chengsong CUI , Fuyang CAO , Zhenyu LI , Qingchun LI

材料科学技术(英文)

Modeling of heat transfer and solidification of composite roll was established and used to predict the thermal history and solidification process of roll during spray forming. Evolution of temperature field of the preform and cooling rate in the growing deposit during spray deposition and post-deposition were numerically simulated.

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