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Numerical Simulation and Shrinkage Defects Prediction of a Turbine Blade Investment Casting

Jing TIAN , Xiang XUE , Yuebing ZHANG , Yalong GAO , Luzhi LIU , Qin SUN , Shiyou YUAN

材料科学技术(英文)

By adopting the solid modeling software SoldEdge and the enmeshment software SRIFCast as the pre-processing platform, a Ni based alloy turbine blade was three-dimensionally modeled and automatically enmeshed. A software code for numerical simulation of fluid flow and heat transfer was developed. The Xue criterion and Niyama criterion were used to predict the position of the shrinkage defects occurring in the solidification processes of the turbine blade. The results showed that both Xue and Niyama criteria could precisely predict the shrinkage defects in the Ni based alloy turbine blade. This indicates that numerical simulation is a significant tool in improving casting quality.

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Numerical Simulation and Water Analog of Mold Filling Processes

Yuebing ZHANG , Xiang XUE , Bide ZHOU

材料科学技术(英文)

This paper demonstrates the potential of a computer code, developed by the authors, in shaping gating systems by modeling the fluid flow phenomena through a complex gating system during mold filling. A plate casting with dimension 200 mm×200 mm×50 mm was chosen as the verifying problem. Water analog studies were carried out on this casting. The comparison indicates that computer simulation could be a powerful tool in shaping gating systems.

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