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Finite Element Simulation of Hot Strip Continuous Rolling Process Coupling Microstructural Evolution

WANG Minting , ZANG Xinliang , LI Xuetong , DU Fengshan

钢铁研究学报(英文版)

Using the nonlinear rigidviscoplastic finite element method (FEM), a finite element simulation of the hot strip continuous rolling process was done, which completely integrates different phenomena such as the metallurgical behavior of the strip and the thermomechanics in the strip based on the physical metallurgical microstructural evolution law. By combining with the process parameters of certain 2 050 mm hot strip rolling, an actual rolling process of low carbon steel SS400 was simulated using the FEM model. Based on the simulation results, the distributions of the strain field, the temperature field, and the microstructure were presented. Meanwhile, the simulated rolling force, temperature, and microstructure are in good agreement with the measured results.

关键词: hot rolling;FEM;microstructure;coupling

Analysis of Metal Forming in TwoRoll Cross Wedge Rolling Process Using Finite Element Method

WANG Minting , LI Xuetong , DU Fengshan

钢铁研究学报(英文版)

A simulation model for tworoll cross wedge rolling (CWR) was presented by using threedimensional rigidplastic finite element method (FEM). The whole forming process of CWR, including knifing zone, guiding zone, stretching zone, and sizing zone, was simulated using the model in which dynamic adaptive remeshing technology for tetrahedral solid elements was used to fix element distortion. Based on the simulation results, the distributions of metal flow field, strain field, and damage field, and the geometry of the workpiece′s end were analyzed. These results could provide theoretical guidance for realizing net shaping and reasonable design of tools.

关键词: cross wedge rolling;finite element method;plastic forming;simulation

Coupling Thermomechanical and Microstructural FE Analysis in Plate Rolling Process

LI Xuetong , WANG Minting , DU Fengshan

钢铁研究学报(英文版)

Using threedimensional rigidviscoplastic finite element method (FEM), a coupling multivariable numerical simulation model for steel plate rolling has been established based on the physical metallurgy microstructural evolution rule and experiential equations. The effects of reduction, deformation temperature, and rolling speed on the deformation parameters and microstructure in plate rolling were investigated using the model. After a typical rolling process of steel plate 16Mn is simulated, the strain, temperature, and microstructure distributions are presented, as well as the ferrite grain transformation during the period of cooling. By comparing the calculated ferrite grain sizes with measured ones, the model is validated.

关键词: hot rolling;plate;FEM;microstructure;coupling

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