He YANG
,
Yuli LIU
,
Wang CAI
,
Mei ZHAN
材料科学技术（英文）
Blade precision forging is a high temperature and large plastic deformation process. Interact of deformation and heat conduction results in producing large temperature unevenness inside the billet. The unevenness has a great effect on the mechanical property and microstructure of the forged blade. However, internal quality of the blade is decided by its microstructure, it is necessary to conduct a research on the microstructure of the blade forging process. Taking a blade with a tenon as an object, its precision forging process is simulated and analyzed using a 3D coupled thermo-mechanical FEM code. And based on the prediction model of Ti-6Al-4V presented by the predecessor, a study of the evolution of grain size in the forging process is made. The distribution characteristics of grain size in typical sections are obtained under various deformation degrees. This study may provide a base for designing the blade forging process and working out its parameters.
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Blade
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He YANG
材料科学技术（英文）
Cold ring rolling is an advanced but complex metal forming process under coupled effects with multi-factors, such as geometry sizes of rolls and ring blank, material, forming process parameters and friction, etc. Among these factors, friction between rolls and ring blank plays an important role in keeping the stable forming of cold ring rolling. An analytical method was firstly presented for proximately determining the critical friction coefficient of stable forming and then a method was proposed to determine the critical friction coefficient by combining analytical method with numerical simulation. And the influence of friction coefficient on the quality of end-plane and side spread of ring, rolling force, rolling moment and metal flow characteristic in the cold ring rolling process have been explored using the three dimensional (3D) numerical simulation based on the elastic-plastic dynamic finite element method (FEM) under the ABAQUS software environment, and the results show that increasing the friction on the contact surfaces between rolls and ring blank is useful not only for improving the stability of cold ring rolling but also for improving the geometry and dimension precision of deformed ring.
关键词:
Cold ring rolling
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He YANG
,
Zhichao SUN
材料科学技术（英文）
The effect of the deformation condition on the axial compressive precision forming process of tube with curling die was investigated by using a rigid-plastic FEM. The results show that the forming accuracy depends mainly on geometric condition r(ρ)/d(0), little on tube material properties and friction condition, the relative gap Delta /2r(ρ) of double-walled tubes obtained decreases with increasing r(ρ)/d(0), and there is a parameter k for a given t(0)/d(0) or r(ρ)/t(0), when r(ρ)/d0 > k, Delta /2r(ρ) < 1, otherwise /2r(ρ) > 1.
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