WU Wei
,
YANG Libin
,
ZHENG Congjie
,
LIU Liu
钢铁研究学报(英文版)
By measuring the mass transfer coefficient of between water and oil, the oxygen transfer rate of bath in the BOF smelting process is researched, and the influence of top and bottom blowing gas flow rate on the mechanism of mass transfer between metal and slag is discussed. The results show that when the bottom blowing gas flow rate increases on the conditions of top blowing, the mass transfer rate evidently increases, and the influence ratio of top blowing on the mass transfer is 10 percent of bottom blowing; The relation among top gas flow rate, bottom gas flow rate and lance height are established by the stirring power density. The equation between the mass transfer coefficient between metal and slag is formed, which furnishes reference for optimizing process parameters of BOF. The relation between the emulsification ratio between water and oil and the bottom blowing gas flow rate on the condition of top and bottom blowing is obtained. The result shows that with the increase of the bottom blowing gas flow rate the emulsification ratio increases in linearity, which increases the mass transfer rate of benzoic acid between water and oil.
关键词:
the oxygen transfer rate;metal and slag reaction;cold simulation;the stirring power density
WU Wei
,
MENG Hua-dong
,
LIU Liu
,
YUAN Tian-xiang
,
BAI Yan-jiang
,
YAN Zhan-hui
钢铁研究学报(英文版)
The slag melting characteristic of slag forming and slag splashing for 300 t BOF less slag process is researched by combining the methods of the slag chemical composition, the melting point determination and the petrographic analysis. The results show that the melting point of final slag for less slag smelting is 20 ℃ lower than that for conventional smelting. According to results of the petrographic analysis, the C3S (3CaO·SiO2) and C2S (2CaO·SiO2) content for less slag smelting are lower than those for conventional smelting, while the RO (FeO, MgO, MnO, etc) phase and C4AF (4CaO·Al2O3·Fe2O3) phase are higher than those for conventional smelting. According to results of the chemical analysis, the (CaO) content and slag basicity for less slag smelting are higher than those for conventional smelting, while (FeO) and (MgO) content in slag for less slag smelting are almost equal to those for conventional smelting. The reason why slag melting point for less slag smelting is lower than that for conventional smelting is that the quantity of added fluorite for less slag smelting is more than that for conventional smelting. According to the analysis results the slag melting point is determined by the C3S, C2S, RO phase and C4AF content. According to the results of slag melting characteristic before and after slag splashing for less slag smelting, the present adjusting slag process has little effect. It is important to adjust the composition of BOF final slag. The (FeO) content in slag is to be reduced at the slag splashing and adjusting slag process for less slag smelting.
关键词:
less slag smelting
,
melting point determination
,
petrographic analysis
,
slag forming process
,
slag splashing
WU Wei
,
LIU Yue
,
LIU Liu
,
XUE Zhengliang
钢铁研究学报(英文版)
On the basis of the thermodynamic analysis and fundamental study in the laboratory, the equilibrium of the TiAlO system was investigated. The results showed that the equilibrium titanium content in the steel increased with the increase in the soluble aluminum content in the steel and the TiO2 content in the slag. Although the slag basicity decreased and Al2O3 content in the slag increased, the titanium content increased. Based on these results, the BOF smelting process of low titanium bearing steel was put forward.
关键词:
bearing steel;titanium content;experiment
LIU Yue
,
WU Wei
,
LIU Liu
,
LIU Ming
,
LI Yangzhou
钢铁研究学报(英文版)
When titanium element appears in bearing steel, it is very easy to create titanium nitride inclusion, which reduces the fatigue life of bearing steel. Based on the production data of bearing steel produced by BOF, it is found that the titanium takes its source in bearing steel; the factors affecting titanium content, and the thermodynamics behavior of titanium under smelting condition were studied. The results show that the prime reasons of titanium content increment are the soluble aluminum content and the titanium oxide of slag. The comparison between the experimental data and theoretical ones shows that there is a big declination when the soluble aluminum content of steel is higher, which is caused by the nonequilibrium reaction of slag and steel. The apparent equilibrium distribution coefficient of titanium between slag and steel is obtained by use of experimental data.
关键词:
BOF;bearing steel;titanium;thermodynamics;apparent equilibrium distribution coefficient
WU Wei
,
WU Wei
,
HU Yanbin
,
LIU Liu
,
DING Yongliang
钢铁研究学报(英文版)
The contrast experiment of different stirring modes, which includes a new type of stirringinjection with the method of pulse and rotation, and the initial oneway stirring method, is done through physical simulation in the laboratory. The stirring methods of pulse and rotation are of two kinds. One is pulsed and rotary stirrer with positive and opposite directions. The other is pulsed and rotary stirrer with rotationstoprotation. The results show that the stirring mode of pulse and rotation has better effects than the oneway stirring method. The specific effects are that the mixing time of the melting bath is apparently shortened, the number of grains involved in the liquid surface is increased, and the residence time of air bubble in water is doubled.
关键词:
hot metal;desulphurization;injection;physical simulation;pulse;rotation
LIU Jingang
,
YAN Huicheng
,
LIU Liu
,
WANG Xinhua
钢铁研究学报(英文版)
In the water modeling experiments, three cases were considered, ie, a bare tundish, a tundish equipped with a turbulence inhibitor, and a rectangular tundish equipped with weirs (dams) and a turbulence inhibitor. Comparing the RTD curves, inclusion separation, and the result of the streamline experiment, it can be found that the tundish equipped with weirs (dams) and a turbulence inhibitor has a great effect on the flow field and the inclusion separation when compared with the sole use or no use of the turbulent inhibitor or weirs (dams). In addition, the enlargement of the distance between the weir and dam will result in a better effect when the tundish equipped with weirs (dam) and a turbulence inhibitor was used.
关键词:
tundish;flow field;turbulence inhibitor;weir;dam;water modeling experiment
