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Numerical Simulation Analysis of Influence Factors to Shearing Force of Rolling Shear

MA Li-feng , WANG Jian-mei , HUANG Qing-xue , SHUANG Yuan-hua

钢铁研究学报(英文版)

The calculation results show that relative cut-in depth at the moment of maximum shearing force decreases with the increase of steel plate thickness; along with blade clearance increasing, shearing force would increase slightly compared with the slide pressure of blade carrier; shearing force increases significantly with the increasing blunt end radius; shearing force displays a bit decrement with the decreasing platen force, while the pressure on slide plate of blade carrier increases substantially; shearing force increases a bit with the increasing shear velocity and decreases when nip angle increases while the horizontal component force of shearing force along the direction of plate width increases rapidly. The above results have important reference and actual using value for studying calculation of mechanical parameters of rolling shear and its structural design.

关键词: rolling shear , shearing force , numerical simulation , impact analysis

Influence of Air-Knife Wiping on Coating Thickness in Hot-Dip Galvanizing

ZHANG Yan , CUI Qi-peng , SHAO Fu-qun , WANG Jun-sheng , ZHAO Hong-yang

钢铁研究学报(英文版)

In hot-dip galvanizing process, air jet wiping control is so crucial to decide the coating thickness and uniformity of the zinc layer on the steel strip. The mathematical models developed predict the zinc coating thickness as a function of pressure and shear stress. The required pressure and shear stress profile on the strip surface were calculated using regression analysis, and carried out using numerical simulation as FLUENT, a finite element analysis software. The influences of the outlet pressure, the nozzle to strip distance, the slot opening, the edge baffle plate, as well as the tilting angle of air knife were discussed. Combining with these results and regression analysis on the practical data, four first-order polynomial multi-parameter models were established for different targeted coating thicknesses with better regression coefficients. The validated model was used to carry out sensitivity analysis to determine the favorable controlling regime for the air jet wiping process.

关键词: hot-dip galvanizing , air knife , air jet wiping , numerical simulation , coating thickness

Steel Temperature Compensating Model With Multi-Factor Coupling Based on Ladle Thermal State

WU Peng-fei , XU An-jun , TIAN Nai-yuan , HE Dong-feng

钢铁研究学报(英文版)

Combined with the parameters of the production process of a steel factory, numerical simulations for a new ladle from preheating to turnover are conducted using the finite element analysis system software (ANSYS). The measured data proved that the simulated results are reliable. The effects of preheating time, thermal cycling times, and empty package time on steel temperature are calculated, an ideal preheating time is provided, besides, based on the analysis of a single factor and use the nonlinear analysis method, a steel temperature compensating model with diversified coupling factors is proposed, with the largest error of the present coupling model at 1462 ℃, and the errors between actual and target steel temperature in tundish after the model is applied to practical production are basically controlled within ±6 ℃, which can meet the accuracy of the manufacturer and has a practical guiding significance for the production in steelmaking workshops.

关键词: ladle , thermal state , multiple-factor coupling , numerical simulation , compensation model

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