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高温合金扩压器整体精铸过程的数值模拟及工艺优化

孙长波 , 尚伟 , 周君华 , 李波 , 李宝峰

材料科学与工艺

为了完成某航空发动机扩压器部件的整体精密铸造,提高铸造的合格率,降低铸造成本,采用ProCAST数值模拟技术对铸造过程进行了模拟.模拟结果表明:当型壳采用保温毡包裹,保温温度为1 050℃时,铸件下端加强筋附近出现了分散状的缩松;对出现疏松的部位采用铁砂制备型壳,熔注时型壳下部采用河砂保温,型壳上部仍然采用保温毡进行保温,保温温度改为1 100℃,模拟出铸件加强筋部位的疏松缺陷减少,甚至消失.实物熔注结果表明,采用ProCAST软件对扩压器铸件精铸工艺参数的模拟结果与实物浇注缺陷吻合.

关键词: ProCAST , 数值模拟 , 熔模铸造 , 缩松 , 保温方式 , 工艺优化

EFFECTS OF OXIDES IN INVESTMENT MOLD ON SURFACE PROPERTIES OF TITANIUM CASTINGS

H.G. Wang , X.M. Qi , J. Tian , W.Q. Zha , G.S. Liang , Y. Y. Chen and J. Jia National Key Laboratory of Precision Hot Processing of Metals , Harbin Institute of Technology , Harbin 150001 , China

金属学报(英文版)

Effects of different facing oxides, including including yttria colloidal and powders (Y/Y), yttria stabilized zirconia colloidal and powders (ZY/ZY), zirconia colloidal and powders (Z/Z) and zirconia colloidal and zireonite powders (Z/ZS) on the qualities of investment castings are studied. The outward appearance, microstructures, and microhardness profiles of castings made of commercial pure titanium, Ti--Al--V and Ti--Al--Zr are investigated. Castings made by shells with yttria as face materials have the least contamination and by zirconite shells have the most contamination. Thermodynamic of metal-mold reactions is also taken into consideration.

关键词: titanium alloy , null , null

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