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一种高强度加长螺栓断裂失效分析

许宏飞 , 张永信 , 薛跃军 , 张大江 , 张书田

物理测试

针对一起高强度加长螺栓在装配过程中发生突然断裂事故,从螺栓断口宏、微观形貌特征入手,通过逐步深入分析,确定螺栓断裂失效的主要模式为氢脆延迟断裂,断裂成因是由于冶炼或浇铸控制存在问题所造成。

关键词: 高强度螺栓 , failure analysis , SEM , metallography , intergranular fracture

Y 对8090Al-Li 合金拉伸性能和断裂行为的影响

桂全红 , 马禄铭 , 蒋晓军 , 梁国军 , 李依依

材料研究学报

研究了两种不同Y 含量对8090Al-Li 合金拉伸性能及断裂行为的影响。实验表明:加入0.1wt-%Y 可在不降低强度的情况下提高合金的塑性,加入0.5wt-%Y 可在不降低塑性的情况下提高合金的强度。在峰值时效条件下,不加Y 的合金断裂为穿晶韧窝型和沿晶塑性混合方式,并伴有沿晶二次裂纹,加0.1%Y 不改变合金断裂模式,但使沿晶成分减少;加0.5%Y 合金则发生快速剪切断裂。本文从晶粒结构角度对断裂行为提出了解释。

关键词: A—Li 合金 , rare earth element Y , tensile properties , intergranular fracture , transgranular fracture

淬火高碳马氏体沿晶断裂机制

刘宗昌

金属学报

提出马氏体沿晶断裂机制:粗大奥氏体晶粒转变为马氏体时,以晶粒为体积膨胀单元,必然产生不均匀应变,在晶界区形成显微局部应力,甚至产生应力集中,削弱晶界结合,有时出现微裂缝,在淬火第一类应力(或外力)作用下,形成沿原奥氏体晶界扩展的沿晶裂纹和冰糖状断口。

关键词: 淬火马氏体 , intergranular fracture , inhomogeneous strain

δ-Ni_3Nb对Inconel718合金低周疲劳断裂行为的影响

洪班德 , 伊晓 , 孟庆昌

金属学报

本文研究了δ-Ni_3Nb相的尺寸及分布对Inconel718合金在650℃,恒应变控制循环应变作用下断裂行为的影响。结果表明,由高温固溶及中间时效造成的δ相沿晶界的锯齿状分布,可以提高材料对裂纹沿晶扩展的抗力,使低周疲劳断口由标准工艺处理后的沿晶型转变为穿晶。但是,与形成锯齿晶界的工艺相伴随的,δ相在晶内沿孪晶界面及贯穿晶粒的粗大片状析出,降低材料对循环应变的适应能力,常常过早地在δ相与基体界面处形成微孔甚至界面分离,使材料疲劳寿命降低。

关键词: 片状δ-Ni_3Nb相 , fatigue life , intergranular fracture

Al—Li合金的晶界断裂

姚大平 , 张匀 , 胡壮麒 , 李依依

材料研究学报

本文研究了两种晶粒组织的二元Al-Li 合金拉伸性能与断裂行为。结果表明Al-Li 合金力学性能与晶粒尺寸有关,其断裂行为决定于PFZ 内平面滑移或晶界沉淀相与滑移的交互作用。

关键词: Al—Li合金 , intergranular fracture , planar slip

固溶温度对Ti-5Mo-5V-2Cr-3Al钛合金组织性能的影响

魏衍广 , 陶海明 , 罗峥 , 崔雪飞

航空材料学报 doi:10.11868/j.issn.1005-5053.2014.5.001

对Ti-5Mo-5V-2Cr-3Al钛合金φ10/mm棒材在不同固溶时效制度下的拉伸断口形貌与显微组织进行分析,研究了断口形貌及显微组织对力学性能的影响.结果表明:当材料在相变点以下固溶时效时,随着固溶温度的升高,初生α相减少,β晶粒长大,断口纤维区变小,韧窝变大变浅,断裂方式由韧性断裂逐渐变成准解理断裂,强度升高,塑性降低;当材料在相变点以上固溶时效时,β晶粒重新形核长大,初生α相已经消失,断口由棱角清晰的小晶面颗粒组成,断裂方式为典型的沿晶脆性断裂,强度在1500/MPa以上,断后伸长率为2%.

关键词: Ti-5Mo-5V-2Cr-3Al钛合金 , 固溶时效 , 断口形貌 , 显微组织 , 力学性能 , 沿晶断裂

PREVENTION OF THE INTERGRANULAR FRACTURE AT ELEVATED TEMPERATURES BY ADDITION OF PHOSPHORUS TO A HIGH PURITY Fe0 002% SALLOY

C. M. Liu1) , K. Abiko2) and M. Tanino2) 1) Schoolof Materials and Metallurgy , Northeastern University , Shenyang 110006 , China 2) Institute for Materials Research , Tohoku University , Sendai980 8579 , Japan

金属学报(英文版)

Theeffectof phosphorusonthehotductility andthesegregation ofsulfuratgrain boundariesin high purityironcontaining 0 002 % sulfur werequantitativelyinvestigated bytensiletestat973 K, SEMobservation of fracture surface and scanning Auger electron spectroscopy.Theexperimental resultscan besum marized as follows:(1) addition of phosphorustothe iron remarkablysuppressestheintergranular fractureinduced bythesegregation of sulfur at973 Kandincreasesthe hot ductility;(2) phosphorusstrikingly decreasesthesegregation ofsulfur atgrain boundaries, whichisresponsibleforthesuppressionoftheintergranularfrac tureat973 K;(3) theremarkably decreasedsegregation ofsulfur atgrain boundariesbytheaddition of phosphoruscan beexplained bythesitecompetitioneffectandtherepulsiveinter action at grain boundariesbetweensulfuratomsand phosphorusatoms;(4) sulfurstrikinglysegregatestothevoid surfacesformed on grain boundaries, while phosphorushaslittlesegre gationtothevoid surfaces.

关键词: high purity iron , null , null , null

Low Ductility at Elevated Temperatures of the Cryogenic and Non-magnetic Steel Fe-23Mn-4Al-SCr-0.3C

TIAN Xing ZHANG Yansheng Dalian Railway Institute , Dalian , 116022 , China

材料科学技术(英文)

The origin of low ductility at elevated tempera- ture in the cryogenic and non-magnetic steel Fe-23Mn-4Al-5Cr-0.3C was investigated by means of impact test at elevated temperatures,opti- cal microscope,SEM and TEM.The experimental results indicate that the impact toughness lowers with increasing testing temperature,and exhibits a low trough of ductility from 865℃ to 1050℃ and a peak value at 1150℃.The intergranular fracture occurs in the temperature region of low ductility and the transgranular ductile rupture below this re- gion principally.There is a process of precipitating, gathering,growing,and dissolution of carbide (FeMnCr)_(23)C_6 and AlN between 500℃ and 1000℃.The coalescence of microvoids caused by the process at grain boundaries results in the intergranular fracture and the low ductility at ele- vated temperatures.

关键词: ductility , null , null , null , null

Acoustic Emission Monitoring the Fatigue Crack Growth in SM50B-Zc Steel

ZHU Zuming WA NG Zhongguang PENG Jun ** Laboratory of Fatigue and Fracture for Materials , Institute of Metal Research , Academia Sinica , Shenyang , 110015 , China.To whom correspondence should be addressed.

材料科学技术(英文)

The acoustic emission(AE)characteristics from the fatigue crack propagation in SM50B-Zc steel were strongly affected by the environment me- dium.The AE feature from the fatigue process both in air and in 3.5% NaCl aqueous solution mani- fested a periodicity which indicated the fatigue ex- tension was discontinuous.The fatigue striation and secondary cracking were the main AE sources during the fatigue crack growth in air.In contrast, AE during the fatigue crack propagation in 3.5% NaCl solution was released from the intergranular fracture and quasicleavage cracking.

关键词: acoustic emission , null , null , null , null

INTERGRANULAR FRACTURE OF AS-QUENCHED MARTENSITE IN HIGH CARBON STEELS

LIU Zongchang Baotou Iron and Steel University , China LIU Zongchang Associate Professor , Division of Materials and Heat Treatment , Baotou Iron and Steel University , Baotou , China

金属学报(英文版)

A mechanism of intergranular fracture of as-quenched martensite in high carbon steels has been proposed.When coarse grains of austenite transform to martensite,the grain plays a role of the unit of volume dilation,inhomogeneous strains necessarily produce and local microscop- ic stress concentrations create at grain boundaries.This reduces the intergration of the grains, sometimes intergranular cracks may produce.Under the action of first kind hardening stress or external force,the intergranular cracks propagated along the grain boundaries will form. This results in the candy-like fracture.

关键词: as-quench martensite , null , null

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