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TP405换热器管束失效分析及对策

韩长军 , 郭超 , 辛敏东

腐蚀学报(英文)

采用成分、金相、扫描电镜、能谱等手段分析了中石油阿尔及利亚某项目中一台运行15 d即发生严重泄漏的凝析油/重柴油换热器. 水压试验发现泄漏处位于TP405材质管束的焊接热影响区. 分析结果表明管束热影响区裂纹主要为焊接裂纹并伴有晶间应力腐蚀. 该管束缺陷不可修复, 建议严格控制焊接工艺参数防范焊接裂纹的发生, 并采用晶间敏感性较低的TP321重新生产管束.

关键词: 换热器 , TP405 , failure analysis , welding flaw , intergranular stress corrosion cracking

Unusual W-shaped Galvanic Cell Model of ISCC of α-brass in Neutral Mattsson's Solution

WU Shaobin , R. J. Arsenault , I. R. Kramer Metallurgical Materials Laboratory , University of Maryland , USA.

材料科学技术(英文)

Intergranular stress corrosion cracking (ISCC) of α-brass in neutral Mattsson's solution was found to be controlled by an unusual "W"-shaped galvanic cell whose cathode is the grain boundary oxide film (G.B.0. film) and surface film and the anode is fresh metal at the cracked tip on both sides of the G.B.0. film. Redox reactions involved in the cell have been proposed here. According to this mdel, initidtion of ISCC is caused by the rupturing of surface film along grain boundaries, thus forming a galvanic cell. Propagation of ISCC resulted from alternate advances of G.B.0. film and dissolution on both sides of G.B.0. film caused by the effect of electrochemical reaction. This work developed an effective approach to investigate the embrittlement process at the tip of the crack, by increasing the length of the embrittlement region through constant strain test and distinguishing the morphology and the nature of the corrosion products by optical microscopy and scanning electron microscopy (SEH).

关键词: α-brass , null , null , null

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