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激光熔覆Ni60Zr20Nb15Al5非晶合金涂层组织及性能研究

李刚 , 贾孟东 , 况军 , 刘丽 , 侯俊英

腐蚀学报(英文)

依照非晶形成能力的三判据原则及非晶成分团簇线定律法则, 选取在常规非晶合金制备过程中呈现较强非晶形成能力的Ni60Zr20Nb15Al5合金成分, 研究其在不同激光功率条件  下在45#钢表面得到的熔覆层的微观组织和力学及腐蚀性能. 结果表明: 熔覆涂层由熔覆层、结合区和热影响区组成, 物相包括非晶相及Al3Zr5、Al3Nb11Ni9、Al2O3等晶体相; 当功率为3600 W时, 熔覆层表面硬度高, 达到HK1796.4, 涂层耐蚀性最好, 致钝电流密度和维钝电流密度都达到最小, 分别为3.0669 mA/cm2和0.2556 mA/cm2.

关键词: 激光技术 , laser cladding , amorphous alloy coating , microstructure , corrosion

激光熔覆 Fe--Si涂层的超精细结构

董丹阳 , 刘常升 , 陈岁元 , 张滨 , 苗隽

金属学报

以激光熔覆法在低硅钢表面制备出高硅含量的Fe-Si涂层。用扫描、透射、Mossbauer谱、X射线衍射等方法研究了硅钢基体和熔覆涂层的微观组织和室温超精细结构及其变化。结果表明,涂层与基体结合良好,自结合界面起至熔覆涂层表面的显微组织依次为平面晶、柱状树枝晶和细小树枝晶组织;熔覆涂层中存在六种可区别的Fe原子组态;涂层中含Si主要相为相对含量占24.6 %的α-Fe类型相,以无序固溶体形式存在;α-Fe类型相中随Fe原子近邻Si原子数的增加,同质异能移位I.S值增大,超精细磁场Hhf值减小。

关键词: 硅钢 , laser cladding , Mossbauer spectra , hyperfine structure

纳米CeO2p对镍基高温合金表面NiCoCrAlY激光熔覆涂层氧化行为的影响

王宏宇左敦稳王明娣邵建兵

金属学报

纳米CeO2p是合金中最为常用的一种稀土改性材料, 可明显改善合金的抗氧化性能. 为了研究纳米CeO2p对双层热障涂层中NiCoCrAlY粘结层抗氧化性能的影响,本文采用激光熔覆技术, 在镍基高温合金表面上制备了4种纳米CeO2p含量不同的NiCoCrAlY粘结涂层, 分析了它们在1050 ℃空气氛围中的等温氧化行为, 并初步探讨了纳米CeO2p的作用机制. 结果表明: 添加纳米CeO2p的涂层的抗氧化性能均高于未加纳米颗粒的涂层, 其中添加2% (质量分数)纳米CeO2p的涂层抗氧化性能最好. 在氧化100 h后, 添加2% 纳米CeO2p涂层的质量增加仅为1.56 mg/cm2, 较未加纳米颗粒的涂层减少一半以上; 同时, 涂层进入稳态氧化所需要的时间极短, 仅为未加纳米颗粒的涂层的1/20; 此外, 涂层氧化膜在长时间氧化后仍很致密, 涂层内部仅出现轻微的内氧化, 而相同氧化条件下的未加纳米颗粒的涂层的氧化膜已趋于失效.

关键词: NiCoCrAlY涂层 , isothermal oxidation , nano–CeO2p , influence mechanism , laser cladding , Ni–based superalloy

17-4PH不锈钢表面激光熔覆钴基合金涂层的空蚀行为研究

秦承鹏 , 郑玉贵

腐蚀学报(英文)

采用激光熔覆方法在汽轮机叶片材料0Cr17Ni4Cu4Nb(17-4PH)沉淀硬化不锈钢表面制备Co基合金涂层, 并研究其在蒸馏水和3% NaCl溶液中的空蚀行为. 用扫描电子显微镜(SEM)及能谱(EDS)分析熔覆层的显微组织及元素分布并跟踪观察空蚀后试样表面的形貌; 用X射线衍射仪(XRD)和显微硬度计分别检查空蚀前后熔覆层的相组成和横截面的硬度变化. 结果表明: 在17-4PH不锈钢表面采用激光熔覆制备的Co基合金熔覆层具有非常优异的抗空蚀性能, 这与熔覆层组织中碳化物骨架的强化作用以及空蚀过程中发生的应变诱发马氏体相变密切相关.

关键词: 空蚀 , liquid-droplet erosion , laser cladding , Co-based alloy coating , strain-induced martensite

CONVECTION AND MASS TRANSFER IN LASER CLADDING ON FeCrSiB ALLOY

YANG Xichen ZHENG Tianxi ZHANG Naikun ZHONG Minlin LIN Yuju GAO Shengli Tianjin College of Textile Technology , Tianjin , China

金属学报(英文版)

The convection patterns were observed in laser cladding layer of FeCrSiB alloy.Laser beam symmetry, dilution of cladding layer from substrate,etc.With relation to con- vection patterns have been investigated.Macro-segregation and macroalloying in the cladding layer were found to be resulted from convection.The dilution rates of substrate materials into cladding layer are directly influential in microstructure and performace of the cladding.Ideal laser cladding conditions require that there is a minimum of dilution.

关键词: laser cladding , null , null , null , null

Novel Reduced-friction Materials by Laser Cladding of Copper Alloy on Cast Iron

Xichen YANG Milin ZHONG Tianxi ZHENG Naikun ZHANG Laser Processing Lab. , Tianjin Institute of Textile Science and Technology , Tianjin , 300160 , China

材料科学技术(英文)

Copper alloys suitable for laser cladding on cast iron are selected trom rune types of conventional powders. There are a poor spreading ability and porosity of copper alloy over the surface of castiron. Copper alloy surface is easily oxidized in atmosphere. These shortages have been overcome by ad- ding deoxidizers of Si and H_3BO_3. Laser parameters, stress and coefficient of friction have been ex- amined, and the larger smooth surface of Cu/cast iron for friction by laser cladding has been made for the application of the guide shoes of machine.

关键词: laser cladding , null , null

Laser Cladded TiCN Coatings on the Surface of Titanium

Y.L. Yang , D. Zhang , H.S. Kou , C.S. Liu , null , null , null , null , null , null , null , null , null , null , null , null , null

金属学报(英文版)

Laser cladded coatings of TiCN were produced on the surface of titanium. To obtain the optimal techniques, several conditions were tested by varying the laser scanning rate. The choice of shielding gas was also studied. The cladded coatings were then evaluated from the surface mechanics point of view based on their microhardness. The microstructure of some interesting samples was investigated by optical micrographs (OM). The results showed that under the condition of fixed pulse frequency and pulse width, the laser scanning rate and the shielding gas are the main factors influencing the components of coatings. TiCN coatings were decompounded and oxidized during the cladding process in the condition of no shielding gas of N2. X-ray diffraction results indicated that the composite coatings composed of TiCN, TiC, Ti2N, and TiO2 were produced using appropriate techniques. The results indicated that the best condition in terms of the surface microhardness is obtained when the scanning rate is 1.5mm / s, the pulse frequency is 15Hz, the pulse width is 3.0ms, and N2 is chosen as the shielding gas. The microhardness of the composite coatings is about 1331kg · mm - 2, which is about 4 times that of the substrate. The optical micrographs indicated that the cladding zone is made up of TiCN, TiO2, and some interdendritic Ti, but the diffusion zone mainly consists of the dendrites phase, and the cladded depth is about 80?滋m, which is more than 2 times that of the laser nitrided sample. There were no microcracks or air bubbles in the cladded sample, which was cladded using the above optimal techniques.

关键词: laser cladding , null , null

镍基高温合金核心技术发展

郑玉荣 , 吴新年 , 王晓民

中国材料进展 doi:10.7502/j.issn.1674-3962.2015.03.07

核心专利在一个专利群中处于节点和纽带的地位,是产业经济的核心.在调研大量国内外Ni基高温合金生产技术、合金产品、主要生产企业的基础上,通过常规选择方法、重要Ni基高温合金牌号对应的专利技术、重要生产技术对应的专利技术等方法选择了Ni基高温合金的核心专利技术.通过相关分析方法探讨了Ni基高温合金核心技术的主要分布区域、主要技术分布方向、核心技术的拥有企业、重点制备工艺等,绘制了Ni基高温合金核心技术及其产品的演进图谱,重点分析了Ni基高温合金制备技术、热障涂层技术、热处理技术、激光熔覆技术、合金修复技术等核心技术及其应用情况.在此基础上,对重点跟踪的企业以及他们的核心技术演进进行了探讨,并分析总结了近年来Ni基高温合金核心技术的研发方向.

关键词: Ni基高温合金 , 核心技术 , 演进图谱 , 单晶 , 激光熔覆 , 热障涂层 , 铂族金属

45#钢表面激光熔覆自熔性镍基碳化钨粉末

张德强 , 张吉庆 , 郭忠娟

表面技术 doi:10.16490/j.cnki.issn.1001-3660.2015.11.011

目的 提高45 #钢的表面性能. 方法 利用IPG光纤激光加工系统,采用不同的工艺参数在45 #钢表面激光熔覆自熔性镍基碳化钨粉末,对熔覆层的宏观表面(平整度、表面硬度、裂纹情况)及金相组织、显微硬度分布进行对比分析. 结果 在激光功率为1200 W、扫描速度为2 mm/s、送粉电压为7 V时,获得的熔覆层宏观表面相对平整光滑,平均洛氏硬度约是基体的2. 5倍. 由微观组织分析得知,熔覆层及界面处无裂纹、气孔等缺陷,熔覆层中上部组织晶粒细小,沿熔覆层与基体交界处向外,晶粒呈现柱状晶及等轴晶,组织性能良好,基体与熔覆层间冶金结合比较牢固. 熔覆层显微硬度分布比较均匀,并且与基体相比提高了约1. 5倍. 结论 45#钢表面机械性能得到提升,在其表面激光熔覆自熔性镍基碳化钨粉末具有可行性和研究价值.

关键词: 激光熔覆 , 自熔性镍基碳化钨 , 工艺参数 , 宏观表面 , 表面硬度 , 金相组织 , 显微硬度

退火处理对Al3CoCrCu1/2FeMoNiTi高熵合金激光涂层组织和性能的影响

黄元盛 , 温立哲

表面技术 doi:10.16490/j.cnki.issn.1001-3660.2016.07.027

目的:研究Al3CoCrCu1/2FeMoNiTi高熵合金涂层的退火时效硬化及其强化机理。方法使用激光熔覆设备,在40Cr钢上制备了Al3CoCrCu1/2FeMoNiTi高熵合金涂层,对涂层进行了退火处理。使用X射线衍射仪、扫描电子显微镜和显微硬度计对涂层进行了分析。结果涂覆态涂层为BCC单相结构,经300℃和500℃退火,涂层仍然为BCC单相;700℃退火后,涂层析出了NiTi金属间化合物相;900℃退火后,涂层由FCC相及NiTi金属间化合物组成。涂覆态和经300~700℃退火的涂层为胞粒状,经900℃退火后,涂层为板条状。经300℃退火,涂层硬度下降,但超过300℃退火,硬度比涂覆态的高。700℃退火合金硬度达到最大值924HV。退火温度升到900℃后,硬度比700℃退火的低。NiTi析出相促进了硬度提高,位错强化机制能较好解释该高熵合金的固溶强化现象。结论 Al3CoCrCu1/2FeMoNiTi合金涂层具有明显的时效硬化效应,700℃退火可获得最佳的时效硬化效果。

关键词: 高熵合金 , 退火 , 激光熔覆 , 时效硬化 , 硬度 , 固溶强化 , 位错

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