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Precision Plate Plan View Pattern Predictive Model

ZHAO Yang , YANG Quan , HE An-rui , WANG Xiao-chen , ZHANG Yun

钢铁研究学报(英文版)

According to the rolling features of plate mill, a 3D elastic-plastic FEM(finite element model) based on full restart method of ANSYS/LS-DYNA was established to study the inhomogeneous plastic deformation of multi-pass plate rolling. By analyzing the simulation results, the difference of head and tail ends predictive models was found and modified. According to the numerical simulation results of 120 different kinds of conditions, precision plate plan view pattern predictive model was established. Based on these models, the sizing MAS (mizushima automatic plan view pattern control system) method was designed and used on a 2800 mm plate mill. Comparing the rolled plates with and without PVPP (plan view pattern predictive) model, the reduced width deviation indicates that the plate plan view pattern predictive model is precise.

关键词: plate , plan view pattern , FEM , LS-DYNA , full restart

Calculation Method of Optimal Speed Profile for Hot Plate During Controlled Cooling Process

WANG Bingxing , CHEN Xiaolin , TIAN Yong , WANG Zhaodong , WANG Jun , ZHANG Dianhua

钢铁研究学报(英文版)

The healthy and rapid development of the controlled cooling technology was hampered by the uneven cooling phenomenon. During the process of hot plate production, the homogeneous cooling along the length direction of plate was constrained by lots of factors. And because the speed was a flexible control parameter, the calculation method of optimal speed profile was developed based on the measured start cooling temperature and its matrix equation was solved by the Cholesky decomposition method. The optimal speed profile was used in online control system. As a result, the temperature distribution along the plate length direction was relatively uniform, and 95% of measured final cooling temperature difference from the target temperature 700 ℃ was controlled within ±20 ℃.

关键词: plate , controlled cooling , homogeneous cooling , speed profile , Cholesky decomposition method

高精度中厚板平面形状预测模型的研究及应用

赵阳,杨荃,何安瑞,王晓晨

钢铁

针对中厚板轧制过程的工艺特点,利用ANSYS/LS-DYNA完全重启动技术建立了三维弹塑性有限元模型。对中厚板轧制过程进行了多工况多道次仿真研究,修正了轧件头、尾平面形状预测模型。根据数值仿真结果和修正模型建立了高精度中厚板平面形状预测模型。依据此模型计算结果设计成形MAS控制方案,经2800mm中厚板轧机试验验证,获得了较好的控制效果,证明此模型具有较高的计算精度。

关键词: 中厚板 , flat shape , finite element method (FEM) , LS-DYNA , full restart

中厚板热矫直过程中曲率的解析

王勇勤 , 刘志芳 , 严兴春

钢铁

建立了中厚板热矫直过程中曲率解析的数学模型,采用数值算法快速、稳定地解析了该模型。研究结果表明:前几辊与轧件之间的接触角受原始曲率影响较大,随着轧件的前进,这种差别逐渐减小最后趋于一致,而矫直轨迹受原始曲率的影响较小;具有不同原始曲率的轧件在相同辊系压下量作用下的残余曲率都趋近于0;矫直过程中厚度方向的反弯和残余应力分布呈现折线状,矫后的残余应力可以被控制在一个较小的范围内。

关键词: 中厚板 , curvature integration , trajectory , contact angle , residual stress

SS400B中厚板边部缺陷的检验和分析

李吉东,许庆太,孙中强,窦为学,张鹏飞,白进恩

连铸

通过宏观观察、金相、扫描电镜及能谱等检验手段,对厚度为45 mm的SS400B中厚板边部缺陷进行了检验和分析。检验发现钢板缺陷附近有氧化和脱碳现象并有少量非金属夹杂物,并且基体中有未轧合的气泡。可见连铸坯表面气泡和皮下针孔气泡是造成钢板边部缺陷的主要原因。

关键词: 中厚板 , inclusions , bubbles

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